• Title/Summary/Keyword: Gauge Repeatability & Reproducibility

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Gauge Capability Analysis and Designed Experiments (계측기 능력분석과 실험계획법)

  • Baik, Jaiwook;Jo, Jinnam
    • Journal of Korean Society for Quality Management
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    • v.24 no.3
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    • pp.145-159
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    • 1996
  • In today's organization, measurement plays a crucial role in helping improve process or quality. In this paper, we review the measurement error study, classical gauge repeatability and reproducibility study, and designed experiment suited for the determination of the measurement capability. Measurement error study is very simple to use but is rather crude. Hence, it should be used as a preliminary study to determine whether further study is necessary. Classical gauge repeatability and reproducibility (GR&R) study is the most common technique for evaluation of gauge capability. It calculates a percentage that relates the repeatability, reproducibility, and overall R&R to the specification range for the parameter measured. Hence, the individual repeatability and reproducibility statistics will indicate the area on which to concentrate. However, GR&R study only gives a point estimate of each component, which leaves a room for improvement. It is always good to integrate the use of control charts to ascertain the statistical stability of the measurement process. The tools of statistical experimental design are available for a comprehensive design and analysis of the measurement process. Hence, in this paper, we present gauge capability analysis as an experimental design problem and compare it with the classical GR&R study.

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Development and Implementation of Experimental Design Process for Estimating the Measurement Precisions (측정 정밀도 추정을 위한 게이지 실험계획 프로세스 개발 및 적용)

  • Choi, Sung-Woon
    • Proceedings of the Safety Management and Science Conference
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    • 2009.11a
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    • pp.557-563
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    • 2009
  • The research develops measurement processes for estimating and evaluating the gauge R&R(Reproducibility & Repeatability) using ANOVA(Analysis of Variance) of experimental design tools. The ten-step processes developed include experimental goal setting, the selection of characteristics(factors, levels), data model, ANOVA, EMS(Expected Mean Square), estimation of gauge precisions, and evaluation indexes. The three-factor combined measurement models are presented to show the processes developed in this paper.

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Calculation of Gauge Precisions by Measurement Experimental Design for Split Split Plots (2단분할법 측정 실험계획에 의한 게이지 정밀도 산정)

  • Choi, Sung-Woon
    • Proceedings of the Safety Management and Science Conference
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    • 2009.11a
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    • pp.649-657
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    • 2009
  • The paper presents the measurement split split-plot models for saving the time and cost. The split split-plot designs developed are efficiently used to estimating the gauge R&R(Reproducibility & Repeatability) when the completely randomized design of all factors(such as high pressure and temperature) is expensive and time consuming. The models studied include three split split-plots considering the type of experimental units.

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Extension and Review of Restricted and Unrestricted Mixed Models in the Generalized Linear Models (GLM에서 제약과 비제약 혼합모형의 고찰 및 확장)

  • Choi, Sung-Woon
    • Proceedings of the Safety Management and Science Conference
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    • 2009.04a
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    • pp.185-192
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    • 2009
  • The research contributes extending and reviewing of restricted (constrained) and unrestricted (unconstrained) models in GLM(Generalized Linear Models). The paper includes the methodology for finding EMS(Expected Mean Square) and $F_0$ ratio. The results can be applied to the gauge R&R(Reproducibility and Repeatability) in MSA(Measurement System Analysis).

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Estimation of Gauge R&R by Variance Components of Measurement ANOVA (측정 ANOVA의 분산성분에 의한 게이지 R&R 추정)

  • Choi, Sung-woon
    • Journal of the Korea Safety Management & Science
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    • v.12 no.1
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    • pp.199-205
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    • 2010
  • The research proposes the three-factor random measurement models for estimating the precision about operator, part, tool, and various measurement environments. The combined model with crossed and nested factors is developed to analyze the approximate F test by degrees of freedom given by Satterthwaite and point estimation of precisions from expected mean square. The model developed in this paper can be extended to the three useful models according to the type of nested designs. The study also provides the three-step procedures to evaluate the measurement precisions using three indexes such as SNR(Signal-To-Noise Ratio), R&R TR(Reproducibility&Repeatability-To-Total Precision Ratio), and PTR(Precision-To-Tolerance Ratio), The procedures include the identification of resolution, the improvement of R&R reduction, and the evaluation of precision effect.

Evaluation of Measurement Precisions Using Approximate F Tests and EMS in the Gauge R&R Studies (게이지 R&R 연구에서 근사 F검정과 EMS를 이용한 측정 정밀도의 평가)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.11 no.3
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    • pp.209-216
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    • 2009
  • A development in method of evaluating the measurement precisions using approximate F tests and variance components from expected mean square (EMS) is investigated. The research proposes three-factor mixed measurement models with the fixed and random factors. Unrestricted and unconstrained design work was rarely studied, while restricted and constrained designs have been significantly discussed. The unrestricted and unconstrained designs assume to be an independence of interaction. The proposed evaluation method about the measurement precisions can be extended to four-factor random measurement model or mixed measurement model. The study also presents the three evaluation indexes of precisions such as R&RTR (Reproducibility & Repeatability-To-Total Precision Ratio), PTR (Precision-To-Tolerance Ratio), and SNR (Signal-To-Noise Ratio). Numerical examples are proposed to evaluate the approximate F tests with Satterthwaite degrees of freedom and three indexes using the measurement precisions from EMS.

A modified device for intraoral radiography to assess the distal osseous defects of mandibular second molar after impacted third molar surgery

  • Ana, Faria-Inocencio;Mercedes, Gallas-Torreira
    • Imaging Science in Dentistry
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    • v.41 no.3
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    • pp.115-121
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    • 2011
  • Purpose : This article is to describe a modified device for intraoral radiography which was developed to obtain reproducible radiographic images for assessment of distal osseous defects of the mandibular second molar (2 Mm) after impacted third molar (3 Mm) surgery. Materials and Methods : A commercial available alignment system for posterior region was modified by adding a reference gauge pin (millimetric) and threading a hollow acrylic cylinder at the ring of the radiographic positioner to attach the X-ray collimator. The design included customized resin acrylic stent for the occlusal surface of the 2Mm in maximum intercuspal position, individualizing the biteblock positioner. Periapical radiographs were taken before and after surgical extraction of 3 Mm, employing the radiographic technique of parallelism described by Kugelberg (1986) with this modified film holder and inserting the gauge pin on the deepest bone probing depth point. Results : This technique permitted to obtain standardized periapical radiographs with a moderate to high resolution, repeatability, and accuracy. There was no difference between the measurements on the pre- and post-operative radiographs. This technique allowed better maintenance of the same geometric position compared with conventional one. The insertion of the gauge pin provided the same reference point and localized the deepest osseous defect on the two-dimensional radiographs. Conclusion : This technique allowed better reproducibility in posterior radiographic records (distal surface of 2 Mm) and more accurate measurements of radiographic bone level by the use of a millimetric pin.

Development of Torque Sensor for Measurement of Knee Joint Torque of Walking Assist Robot in Stroke Patients (뇌졸중환자 보행보조로봇의 무릎관절 토크측정을 위한 토크센서 개발)

  • Park, Jeong-Hyeon;Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.27 no.2
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    • pp.105-111
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    • 2018
  • In this paper, a torque sensor is designed and fabricated to measure the knee joint torque of a walking assist robot for stroke patients. The torque sensor sensing part was modeled on the link of the part connected to the knee joint motor. The torque capacity of the knee joint was calculated by simulation and the size of the torque sensor sensing part was designed using the finite element method. The torque sensor was fabricated by attaching a strain gauge to the sensing part. Characteristic experiments were conducted to characterize the torque sensor, and the torque sensor was calibrated to utilize it for the control of the walking assist robot. As a result of the characteristics test, the reproducibility error and the nonlinearity error of the torque sensor were 0.03% and 0.04%, respectively. Therefore, it is considered that the developed torque sensor can be used to measure the torque applied to the knee joint when walking on a walking assist robot.

Comparison of the replicability of centric relation registration techniques using Arcus Digma (Arcus Digma를 이용한 하악 중심위 유도방법에 따른 하악위의 재현성에 관한 비교 연구)

  • Lim, Hyun-Pil;Cho, Young-Eun;Park, Sang-Won
    • Journal of Dental Rehabilitation and Applied Science
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    • v.25 no.3
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    • pp.201-210
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    • 2009
  • The purpose of this study was to compare the replicability of centric relation made by means of self guided method, bimanual manipulation, chin-point guidance, leaf gauge method, gothic arch tracing. The EPA test of Arcus $Digma^{(R)}$ was employed for examining the reproducibility of centric relation. 10 adults with normal occlusion were participated in this study. In this limitation of study, the following results were obtained; Condyle position was different depending on different methods of guiding centric relation. Left and right temporomandibular joints showed a little different degree of repeatability. Bimanual manipulation using anterior jig was the most replicable. Chin point guidance provided the second most repeatable method, and Gothic arch tracing showed the third, the leaf gauge was the forth, the self-guided method was the worst.