• Title/Summary/Keyword: Gasification reaction

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Fabrication and Properties of Reaction Bonded SiC Hot Gas Filter Using Si Melt Infiltration Method (용융 Si 침윤방법에 의한 반응소결 탄화규소 고온가스 필터의 제조 및 특성)

  • 황성식;김태우
    • Journal of the Korean Ceramic Society
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    • v.40 no.9
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    • pp.891-896
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    • 2003
  • Novel fabrication technique was developed for high strength Reaction-Bonded SiC (RBSC) hot gas filter for use in IGCC (Integrated Gasification Combined Cycle) system. The room and high temperature fracture strengths for Si-melt infiltrated reaction-bonded SiC were 50-123, and 60-66 MPa, respectively. The average pore size was 60-70 $\mu\textrm{m}$ and the porosity was about 34 vol%. RBSC infiltrated with molten silicon showed improved fracture strength at high temperature, as compared to that of clay-bonded SiC, due to SiC/Si phase present within SiC phase. The thickness for SiC/Si phase was increased with increasing powder particle size of SiC from 10 to 34 $\mu\textrm{m}$. Pressure drop with dust particles showed similar response as compared to that for Schumacher type 20 filter. The filter fabricated in the present study showed good performance in that the filtered powder size was reduced drastically to below 1 $\mu\textrm{m}$ within 4 min.

The Utilization of Waste Seashell for High Temperature Desulfurization

  • Kim, Young-Sik;Hong, Sung-Chul
    • Journal of Environmental Health Sciences
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    • v.36 no.2
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    • pp.136-140
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    • 2010
  • The integrated gasification combined cycle (IGCC) is one of the most promising proposed processes for advanced electric power generation that is likely to replace conventional coal combustion. This emerging technology will not only improve considerably the thermal efficiency but also reduce or eliminate the environmentally adverse effects normally associated with coal combustion. The IGCC process gasifies coal under reducing conditions with essentially all the sulfur existing in the form of hydrogen sulfide ($H_2S$) in the product fuel gas. The need to remove $H_2S$ from coal derived fuel gases is a significant concern which stems from stringent government regulations and also, from a technical point of view and a need to protect turbines from corrosion. The waste seashells were used for the removal of hydrogen sulfide from a hot gas stream. The sulphidation of waste seashells with $H_2S$ was studied in a thermogravimetric analyzer at temperature between $600^{\circ}C$ and $800^{\circ}C$. The desulfurization performance of the waste seashell sorbents was experimentally tested in a fixed bed reactor system. Sulfidation experiments performed under reaction conditions similar to those at the exit of a coal gasifier showed that preparation procedure and technique, the type and the amount of seashell, and the size of the seashell affects the $H_2S$ removal capacity of the sorbents. The pore structure of fresh and sulfided seashell sorbents was analyzed using mercury porosimetry, nitrogen adsorption, and scanning electronmicroscopy.

A Study on the H??S Removal with Utilization of Seashell Waste(II) - The Characteristics of Sulfided Reaction Using Fixed Bed Reactor- (패각 폐기물을 이용한 $H_2S$ 제거에 관한 연구(II) -고정층 반응기를 이용한 황화반응특성)

  • 김영식
    • Journal of Environmental Health Sciences
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    • v.29 no.3
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    • pp.86-90
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    • 2003
  • In this study, lots of methods have been studing to utilize energy and decrease contaminated effluents. There has been great progress on IGCC (Integrated gasification combined cycle) to reduce thermal energy losses. The following results have been conducted from desulfurization experiments using waste shell to remove H$_2$S. Fixed bed desulfurization experiments, to obtain basic data for scale-up was indicated. Oyster was the best among the various sorbents, like the results of TGA. Especially, H$_2$S removal efficiency of uncalcined oyster was the highest. When use oyster as desulfurization sorbents, calcination process was not needed. Thus, high desulfurization efficiency would be expected. Fixed bed reactor experiments were indicated particle size of sorbents. These had influenced on desulfurization capacity. As smaller particle size was found better desulfurization capacity. Large capacity difference was found between 0.613 mm and 0.335 mm. But, differences between 0.335 mm and 0.241 mm was relatively small. As bed temperature increased, H$_2$S removal capacity increased. Therefore, both particle size and bed temperature should be considered to remove H$_2$S by sorbents.

Rate Capability of Electric Double-Layer Capacitor (EDLC) Electrodes According to Pore Length in Spherical Porous Carbons

  • Ka, Bok-H.;Yoon, Song-Hun;Oh, Seung-M.
    • Journal of the Korean Electrochemical Society
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    • v.10 no.4
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    • pp.252-256
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    • 2007
  • A series of spherical porous carbons were prepared via resorcinol-formaldehyde (RF) sol-gel polymerization in the presence of cationic surfactant (CTAB, cetyltrimethylammonium bromide), wherein the carbon sphere size was controlled by varying the CTAB introduction time after a pre-determined period of addition reaction (termed as "pre-curing"). The sphere size gradually decreases with an increase in the pre-curing time within the range of 30-150 nm. The carbons possess two types of pores; one inside carbon spheres (intra-particle pores) and the other at the interstitial sites made by carbon spheres (inter-particle pores). Of the two, the surface exposed on the former was dominant to determine the electric double-layer capacitor (EDLC) performance of porous carbons. As the intra-particle pores were generated inside RF gel spheres by gasification, the pore diameter was similar for all these carbons, thereby the pore length turned out to be a decisive factor controlling the EDLC performance. The charge-discharge voltage profiles and complex capacitance analysis consistently illustrate that the smaller-sized RF carbons deliver a better rate capability, which must be the direct result of facilitated ion penetration into shorter pores.

Mechanical Properties of Porous Reaction Bonded Silicon Carbide (반응소결 탄화규소 다공체의 기계적 특성)

  • Hwang, Sung-Sic;Park, Sang-Whan;Han, Jae-Ho;Han, Kyung-Sop;Kim, Chan-Mook
    • Journal of the Korean Ceramic Society
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    • v.39 no.10
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    • pp.948-954
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    • 2002
  • Porous reaction bonded SiC with high fracture strength was developed using Si melt infiltration method for use of the support layer in high temperature gas filter that is essential to develop the next generation power system such as integrated gasification combined cycle system. The porosity and pore size of porous RBSC developed in this study were in the range of 32∼36% and 37∼90 ${\mu}m$ respectively and the maximum fracture strength of porous RBSC fabricated was 120 MPa. The fracture strength and thermal shock resistance of porous RBSC fabricated by Si melt infiltration were much improved compared to those of commercially available porous clay bonded SiC due to the formation of the strong SiC/Si interface between SiC particles. The characteristics of pore structure of porous RBSC was varied depending on the amounts of residual Si as Well as the size of SiC particle used in green body.

An Experimental Guide to Predictable Fuel Cell Operations by Controlling External Gas Supply (외부 유입 가스 조절을 통한 연료전지 구동 성능 안정화)

  • Jang, Hansaem;Park, Youngeun;Lee, Jaeyoung
    • Applied Chemistry for Engineering
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    • v.29 no.5
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    • pp.626-629
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    • 2018
  • Fuel cell is one of the promising electrochemical technologies enabling power production with various fuel sources such as hydrogen, hydrocarbon and even solid carbon. However, its long-term performance is often unstable and unpredictable. In this work, we observed that gasification-driven hydrocarbons were the culprit of unpredictability. Therefore, we controlled the presence of hydrocarbons with the help of external gas supply, i.e. argon and carbon dioxide, and suggested the optimal amount of carbon dioxide required for predictable fuel cell operations. Our optimization strategy was based upon the following observations; carbon dioxide can work as both an inert gas and a fuel precursor, depending on its amount present in the reactor. When deficient, the carbon dioxide cannot fully promote the reverse Boudouard reaction that produces carbon monoxide fuel. When overly present, the carbon dioxide works as an inert gas that causes fuel loss. In addition, the excessive carbon monoxide may result in coking on the catalyst surface, leading to the decrease in the power performance.

Study on the immersion test of geopolymers made by recycling of coal ash (석탄회를 재활용한 지오폴리머 침지실험에 관한 연구)

  • Bang, John J.;Kang, Seunggu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.5
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    • pp.199-205
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    • 2018
  • A geopolymer was produced from coal ash generated from an integrated gasification combined cycle (IGCC) plant and its water resistance was evaluated. For this purpose, the geopolymer specimens were immersed in water for 30 days to measure changes in microstructure and alkalinity of the immersion liquid. Particularly, the experiment was carried out with foaming status of the geopolymers and parameters of room temperature aging condition, and immersion time. The foamed geopolymer containing 0.1 wt% Si-sludge had pores with a diameter of 1 to 3 mm and exhibited excellent foamability. Also, the calcium-silicate-hydrate crystal phase appeared in the foamed geopolymer. In the geopolymer immersion experiment, the pH of the immersion liquid increased with time, because the un-reacted alkali activator remained was dissolved in the immersion liquid. From the pH change of the immersion liquid, it was found that geopolymer reaction in the foamed specimen was completed faster than the non-foamed specimen. Through this study, it was possible to successfully produce foamed and non-foamed geopolymers recycled from IGCC coal ash. Also the necessary data for the safe application of IGCC coal ash-based geopolymers to areas where water resistance is needed were established; for example, the process conditions for room temperature aging time, effect of foaming status, immersion time and so on.

Gasification Study of Datong Coal in a Bench Scale Unit of Entrained Flow Gasifier (Datong탄에 대한 Bench Scale Unit급 분류층 석탄가스화 연구)

  • Ryu, Si-Ok;Kim, Jae-Ho;Lee, Hyo-Jin;Lee, Jae-Goo;Park, Tae-Jun;An, Dal-Hong;Park, Ho-Young
    • Journal of Energy Engineering
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    • v.6 no.1
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    • pp.96-103
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    • 1997
  • Coal gasification experiments were performed to characterize the bench scaled unit of 0.5∼1.0 T/D entrained coal gasifier developed by KIER. Datong coal from China was selected for this study. The system was operated at the temperature range of 1300∼1550$^{\circ}C$, with 62.5% of coal water mixture on the basis of dry coal. Oxygen and slurry mixture were preheated prior to feeding into burner and the ratio of oxygen/coal was in the range of 0.8∼1.2. In the preparation of coal water mixture, 0.3 wt% of CWM1002 and 0.05 wt% of NaOH wire added to reduce viscosity as well as to enhance theological properties of slurry. The resultant gaseous products consist primarily of hydrogen, carbon monoxide, carbon dioxide, and minor amounts of methane. Formation of H$_2$and CO was increased, while CO$_2$was decreased as the reacting temperature being increased due to the char-CO$_2$reaction. Maximum production of H$_2$and CO occurred in the O$_2$/coal ratio of 0.9 at 1530$^{\circ}C$. Heating values of product gases were in the range of 1700∼2400 kcal/N㎥.

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Air Gasification Characteristics of Unused Woody Biomass in a Lab-scale Bubbling Fluidized Bed Gasifier (미이용 산림바이오매스 및 폐목재의 기포 유동층 Air 가스화 특성 연구)

  • Han, Si Woo;Seo, Myung Won;Park, Sung Jin;Son, Seong Hye;Yoon, Sang Jun;Ra, Ho Won;Mun, Tae-Young;Moon, Ji Hong;Yoon, Sung Min;Kim, Jae Ho;Lee, Uen Do;Jeong, Su Hwa;Yang, Chang Won;Rhee, Young Woo
    • Korean Chemical Engineering Research
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    • v.57 no.6
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    • pp.874-882
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    • 2019
  • In this study, the gasification characteristics of four types of unused woody biomass and one waste wood in a lab-scale bubbling fluidized bed gasifier (Diameter: 0.11 m, Height: 0.42 m) were investigated. Effect of equivalence ratio (ER) of 0.15-0.3 and gas velocity of $2.5-5U_0/U_{mf}$ are determined at the constant temperature of $800^{\circ}C$ and fuel feeding rate of 1 kg/h. The silica sand particle having an average particle size of $287{\mu}m$ and olivine with an average particle size of $500{\mu}m$ were used as the bed material, respectively. The average product gas composition of samples is as follows; $H_2$ 3-4 vol.%, CO 15-16 vol.%, $CH_4$ 4 vol.% and $CO_2$ 18-19 vol.% with a lower heating value (LHV) of $1193-1301kcal/Nm^3$ and higher heating value (HHV) of $1262-1377kcal/Nm^3$. In addition, it was found that olivine reduced most of C2 components and increased $H_2$ content compared to silica sand, resulting in cracking reaction of tar. The non-condensable tar decreases by 72% ($1.24{\rightarrow}0.35g/Nm^3$) and the condensable tar decreases by 27% ($4.4{\rightarrow}3.2g/Nm^3$).

Steam Reforming of Toluene over Ni/Ru-K/Al2O3 Catalyst (Ni/Ru-K/Al2O3 촉매를 이용한 톨루엔 수증기 개질)

  • Oh, Kun Woong;Park, Seo Yoon;Lee, Jae Goo;Yoon, Sang Jun
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.5
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    • pp.459-467
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    • 2014
  • The catalytic steam reforming of toluene, a major component of biomass tar, was studied using several catalysts at various temperatures $400-800^{\circ}C$, kind of metal, and metal loading content. Ru and K promoted Ni-base catalyst were prepared, and used for steam reforming of toluene with steam/toluene molar ratio of 25. Concentration of toluene in reactant flow is $30g/Nm^3$ that is usual content of tar from biomass gasifier. The result from experiments showed that $H_2$ content in product gas and toluene conversion increased with temperature. Where in high temperature range, CO and $CO_2$ content in product gas were affected mainly by Boudouard reaction. Ni/Ru-K(3wt%)/$Al_2O_3$ catalyst showed best performance on steam reforming of toluene than used catalysts in this study at whole temperature. Catalysts have been characterized by XRD, TG. XRD analysis displayed that Ni particle size on Ni/Ru-K (3wt%)/$Al_2O_3$ catalyst was 29.4nm. Activation energy of Ni/Ru-K (3wt%)/$Al_2O_3$ catalyst was calculated 36.8kJ/mol by Arrhenius plot.