• Journal of Welding and Joining
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• v.17 no.6
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• pp.38-45
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• 1999

Shielding gas has significant effects on arc stability, metal transfer and weld quality in the gas metal arc welding (GMAW) process. The double gas-shielded MAG(DMAG) and auxiliary gas-shielded MAG (AMAG) torches are investigated for their capability to provide argon-rich gas mixture using small amount of argon gas through the inner and auxiliary nozzles, respectively. Argon composition with the DMAG torch is calculated numerically, and compared with the measured data using the gas chromatogrphy. Gas flow pattern of the DMAG torch is calculated to change from the laminar to turbulent flow when total gas flow rate becomes larger than 4.5 liter/min at room temperature. While argon-rich shielding gas was obtained using both the AMAG and DMAG torches, the AMAG torch provides higher argon composition than the DMAG torch, which demonstrates that argon gas can be utilized more efficiently with the AMAG torch.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.3062-3067
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• 2007

HVOF thermal spray guns are now being widely used to produce protective coatings, on the surfaces of engineering components. HVOF technology employs a combustion process to heat the gas flow and melt the coating materials which are particles of metals, alloys or cermets. Particle flow which is accelerated to high velocities and combustion gas stream are deposited on a substrate. In order to obtain good quality coatings, the analysis of torch design must be performed. The reason is that the design parameters of torch influence gas dynamic behaviors. In this study, numerical analysis is performed to predict the gas dynamic behaviors in a HVOF thermal spray gun with various torch shapes. The CFD model is used to deduce the effect of changes in nozzle geometry on gas dynamics. Using a commercial code, FLUENT which uses Finite Volume Method and SIMPLE algorithm, governing equations have been solved for the pressure, velocity and temperature distributions in the HVOF thermal spray torch.

• Journal of Advanced Marine Engineering and Technology
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• v.36 no.2
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• pp.294-301
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• 2012

Shipbuilding industry has used a lot of $CO_2$ gas as a shielding gas for arc welding and thus, development of welding equipment which can reduce the amount of $CO_2$ gas is requested widely. Therefore, this study is focused on the examination of optimum welding torch distance of Tandem welding system as a fundamental study for the optimum shape design of torch nozzle. $CO_2$ shielding gas distribution and welding bead shape formation by the torch distance are examined. Results show that according to the torch distance variation, most effective shielding gas layer can be formed and quantitative determination of the optimum torch distance can result in the reduction of $CO_2$ shielding gas consumption.

• 한국연소학회:학술대회논문집
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• 2003.12a
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• pp.139-143
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• 2003

Study on the ignition characteristics of combustor and gas generator for LOx-kerosene liquid rocket engine was performed experimentally through a series of combustion tests of sub-scale engine combustor and gas generator. Characteristic of gas-torch ignitor based on gaseous methane and gaseous oxygen was compared with hypergolic ignition using propellant tri-ethyl-aluminium. Gas-torch ignitor showed good performance on igniting sub-scale liquid rocket engine combustor and gas generator. It was observed that the ignition delay is also affected by the extent of nitrogen in the combustion chamber.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.10 no.11
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• pp.3074-3079
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• 2009

Efficient energy use becomes necessary since energy consumption has dramatically been increasing due to continuous economic development and population growth. In particular, high efficient vacuum glazing needs to be introduced to buildings where enormous energy loss occurs through windows and has been rarely used yet due to its high price and performance. Therefore, in this study, torch for glass welding was developed with CFD(Computational Fluid Dynamics) and experiments. Torch shape, nozzle diameter, nozzle arrangement etc. were mainly optimized and hydrogen-oxygen mixed gas fuels the torch. Finally, glass welding with the developed torch has been successful, showing that it can be used to develop economic vacuum glazing.

• International Journal of Aeronautical and Space Sciences
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• v.7 no.2
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• pp.50-55
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• 2006

Currently, a gas fueled diffusion flame is used for the relay torch system. It could be burned cleanly but should be stable at severe weather condition such as rain of up to 55 mm/h, winds of up to 70 km/h and also produce a highly bright yellow visible flame. This paper presents torch diffusion flame characteristics on the various wind speeds and rainfall conditions. From the results, flame lengths are controlled by the momentum flux ratio of fuel and ambient air flow and flame stability is much influenced by the mixing characteristics with air flow. Flame is fluctuated above than 200 mm/h rainfall and blow out is occurred about 300 mm/h rainfall condition.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.1736-1741
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• 2003

The characteristics plasma flow of an atmospheric plasma torch used for thermal plasma processing is studied. In general, it is produced by the arc-gas interactions between a cathode tip and an anode nozzle. The performance of non-transferred plasma torch is significantly dependent on jet flow characteristics out of the nozzle. In this work, the distribution of gas flow that goes out to the atmosphere through a plenum chamber and nozzle is analyzed to evaluate the performance of atmospheric plasma torch. Numerical analysis is carried out with various angles of an inlet flow which can create different swirl flow fields. Moreover, the size of plasma plume is experimentally depicted.

• Journal of the Korean institute of surface engineering
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• v.36 no.1
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• pp.69-73
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• 2003

The atmospheric pressure plasma is regarded as an effective method for surface treatments because it can reduce the period of process and doesn't need expensive vacuum apparatus. The performance of non-transferred plasma torches is significantly depended on jet flow characteristics out of the nozzle. In order to produce the high performance of a torch, the maximum discharge velocity near an annular gap in the torch should be maintained. Also, the compulsory swirl is being produced to gain the shape that can concentrate the plasma at the center of gas flow. In this work, the distribution of gas flow that goes out to atmosphere through a plenum chamber and nozzle is analyzed to evaluate the performance of atmospheric pressure plasma torch which can present the optimum design of the torch. Numerical analysis is carried out with various angles of an inlet flow velocity. Especially, three-dimensional model of the torch is investigated to estimate swirl effect. We also investigate the stabilization of plasma distribution. For analyzing the swirl in the plenum chamber and the flow distribution, FVM (finite volume method) and SIMPLE algorithm are used for solving the governing equations. The standard k-model is used for simulating the turbulence.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.39 no.2
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• pp.125-134
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• 2015

This is the third paper on the combustion characteristics of the landfill gas in a constant volume combustion chamber for a large displacement volume commercial engine. It is the first in this series to discuss the effects of the torch device on combustion. The results show that an optimum orifice ratio exists regardless of the torch volume, and a few adverse effects on the combustion are observed for an excessively small orifice ratio. In addition, the torch ignition decreases the initial burn duration, and the decrease in the heat transfer caused by this decreased duration contributes to an increase in the peak combustion pressure. Finally, the torch mostly plays a positive role in shortening the main burn duration when the combustion condition is worsened by a lower methane fraction. Yet, the torch decreases the initial burn duration rather than the main burn as the methane fraction increases.

• Proceedings of the Korean Radioactive Waste Society Conference
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• 2003.11a
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• pp.48-53
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• 2003

The high temperature melting test for nonflammable wastes using a plasma torch was conducted. The AP-200L hollow cathode type plasma torch was installed at the pilot plasma melting furnace in NETEC. The surrogates were prepared to simulate concrete, soil and their mixture with steel. The experimental conditions such as feeding rate, the distance between melts surface and torch nozzle, torch rotation speed, gas flow rate and pressure in the furnace were decided. Basic parameters such as temperatures of cooling waters, off-gas and torch power were measured. The vitrified samples were analyzed by SEM/EDS.