• Title/Summary/Keyword: Gas Furnace

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A Study on the Development of a Recuperative Burner ( I ) (폐열회수겸용 버너의 설계 기술 개발에 관한 연구 ( I ))

  • Park, Byung-Sik;Kim, Won-Bae;Chung, Dae-Hun;Kim, Yoo
    • Journal of the Korean Society of Combustion
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    • v.1 no.2
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    • pp.1-7
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    • 1996
  • A recuperative, burner in the capacity of 400kW was designed using the design data from the experimental results. Performance tests on this burner were made. The exhaust gas analysis, including NOx, the measurement of the flame temperature and velocity in the recuperative burner were the main topics of hot combustion tests. Design data from the experimental results are the gas velocity, air velocity, the tip location of gas nozzle and the dimension of furnace. In view of uniform temperature distribution and thermal efficiency, it is appropriate to maintain the furnace pressure at 2-3mmAq.

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Thermo-Chemical Analysis of a Calcination Furnace to Produce Cathode Material for the Secondary Batteries (이차전지 양극활물질 제조용 소성로의 열화학적 해석)

  • Hwang, Min-Young;Kim, Yong-Gyun;Jeon, Chung-Hwan;Song, Ju-Hun;Kim, Yong-Tae;Chang, Youn-Han
    • Journal of the Korean Electrochemical Society
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    • v.12 no.2
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    • pp.155-161
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    • 2009
  • Lithium secondary batteries have been widely used in the portable electric devices as power source. Recently it is expected that the realm of its applications expands to the markets such as energy storage medium of hybrid electric vehicle(HEV), electric vehicle(EV). Cathode active material is crucial in terms of performance, durability, capacity of lithium secondary batteries. It is urgent to develope the technology for mass production of cathode material to cope with the markets' demands in the near future. In this study, a calcination furnace running in real production line is modelled in 3D, and the thermal flow and gas flow after chemical reaction in the furnace is analyzed through numerical computations. Based on the results, it is shown that large volume of $CO_2$ gas is generated from chemical reaction. High concentration of $CO_2$ gas and it's stagnation is clearly found from the reactant containers in which the reaction occur to the bottom area of the furnace. It is also studied that 15% or more $CO_2$ mol fraction could affect to proper formation of $LiCoO_2$ through TGA-DSC analysis. The solutions to evacuate carbon dioxide from the furnace are suggested through the change of furnace design and operating condition as well.

Study on the Desulfurization Characteristic of Limestone Depending on the Operating Parameters of In-Furnace Desulfurization for Oxy-Fuel Combustion Using Drop Tube Furnace (순산소연소 조건에서 Drop tube furnace를 이용한 운전변수에 따른 석회석의 탈황특성 연구)

  • Choi, Wook;Jo, Hang-Dae;Choi, Won-Kil;Park, Yeong-Sung;Keel, Sang-In;Lee, Hyung-Keun
    • Korean Chemical Engineering Research
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    • v.49 no.6
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    • pp.857-864
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    • 2011
  • Oxy-fuel combustion with many advantages such as high combustion efficiency, low flue gas flow rate and low NOx emission has emerged as a promising CCS technology for coal combustion facilities. In this study, the effects of the direct sulfation reaction on $SO_2$ removal efficiency were evaluated in a drop tube furnace under typical oxy-fuel combustion conditions represented by high concentrations of $CO_2$ and $SO_2$ formed by gas recirculation to control furnace combustion temperature. The effects of the operating parameters including the reaction temperature, $CO_2$ concentration, $SO_2$ concentration, Ca/S ratio and humidity on $SO_2$ removal efficiency were investigated experimentally. $SO_2$ removal efficiency increased with reaction temperature up to 1,200 due to promoted calcination of limestone reagent particles. And $SO_2$ removal efficiency increased with $SO_2$ concentrations and the humidity of the bulk gas. The increase of $SO_2$ removal efficiency with $CO_2$ concentrations showed that $SO_2$ removal by limestone was mainly done by the direct sulfation reaction under oxy-fuel combustion conditions. From the impact assessment of operation parameters, it was shown that these parameters have an effects on the desulfurization reaction by the order of the Ca/S ratio > residence time > $O_2$ concentration > reaction temperature > $SO_2$ concentration > $CO_2$ concentration > water vapor. The semi-empirical model equation for to evaluate the effect of the operating parameters on the performance of in-furnace desulfurization for oxy-fuel combustion was established.

CNT Growth Behavior on Ti Substrate by Catalytic CVD Process with Temperature Gradient in Tube Furnace (촉매 화학기상증착 공정에서 온도구배 설정을 통한 타이타늄 기판에서의 CNT 성장 거동)

  • Park, Ju Hyuk;Byun, Jong Min;Kim, Hyung Soo;Suk, Myung-Jin;Oh, Sung-Tag;Kim, Young Do
    • Journal of Powder Materials
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    • v.21 no.5
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    • pp.371-376
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    • 2014
  • In this study, modified catalytic chemical vapor deposition (CCVD) method was applied to control the CNTs (carbon nanotubes) growth. Since titanium (Ti) substrate and iron (Fe) catalysts react one another and form a new phase ($Fe_2TiO_5$) above $700^{\circ}C$, the decrease of CNT yield above $800^{\circ}C$ where methane gas decomposes is inevitable under common CCVD method. Therefore, we synthesized CNTs on the Ti substrate by dividing the tube furnace into two sections (left and right) and heating them to different temperatures each. The reactant gas flew through from the end of the right tube furnace while the Ti substrate was placed in the center of the left tube furnace. When the CNT growth temperature was set $700/950^{\circ}C$ (left/right), CNTs with high yield were observed. Also, by examining the micro-structure of CNTs of $700/950^{\circ}C$, it was confirmed that CNTs show the bamboo-like structure.

A Study on Automatic Sensing Device for Water Leakage of Cooling Pipe at Blast Furnace by Use The Electronic System (전자제어 장치를 이용한 용광로 냉각관 누수 지동 감지장치 개발에 관한 연구)

  • Kang, Chang-Soo;Kang, Ki-Seong
    • 전자공학회논문지 IE
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    • v.46 no.4
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    • pp.25-30
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    • 2009
  • The cooling water circulation pipes had been used to drop the temperature of refractory outside shell of blast furnace by cooling plate or stave type. They were attacked by surrounding CO gas and it was the cause that they were corroded and the water inflow in the refractory due to leakage of water. So, the life of refractory material was shorten and changed for the worse the conditions of blast furnace. The automatic sensing device for water leakage of cooling pipe was developed to check the position of trouble by use the micro-process system when cooling water leak and then CO gas will be inflowed into the cooling pipe at the leakage position. The inflowed CO gas will be detected in the micro-process system and delivered the detected position of cooling plate or stave to main control room through the wireless-radio relay station. This system can be possible to detect the position of cooling plate or stave the water leakage part immediately and then deliver the signal to main control room by use the micro-process system and wireless-radio relay station. This system will develop the working condition from manual system to unmanned auto alarm system.

The Effect of Post Oxidation on Corrosion Characteristics of Gas Nitrocarburised Carbon Steels (Nitrocarburising 처리된 탄소강의 내식특성에 미치는 Post Oxidation 효과)

  • Kim, Y.H.;Jung, K.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.1
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    • pp.9-20
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    • 1999
  • The effect of post oxidation, water-quenched after holding in air for 5~420 seconds or cooling or furnace cooling, on corrosion resistance and phase formation characteristics of the surface layer of SM20C and SM45C carbon steels after gas nirtrocarbursing in the $NH_3-5%CO_2-N_2$ gas atmosphere at $580^{\circ}C$ for 3hours is studied. The compound layers of two steels consist of ${\varepsilon}-Fe_{2-3}N$, ${\gamma}^{\prime}-Fe_4N$ and $Fe_3O_4$, phases, however, the quantity of ${\gamma}^{\prime}-Fe_4N$ phase increases for the furnace cooled specimen compared to that of air cooling specimen. With increasing $NH_3$ content in the gas mixture and also increasing the keeping time in the air after gas nitrocarburising, the ${\varepsilon}-Fe_{2-3}N$ phase of compound layer increases, while the decreased current density recognizing the improvement of corrosion resistance are shown. the passive current density of SM45C steel is lower than that of SM20C steel at the same nitrocarburising conditions.

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Development of Heat-treatment Furnace with Maximum Uniform Zone using Gas-phase Condensing Heat Exchange (기상응축 열교환을 이용한 고정밀 등온 가열로 개발)

  • Hong, Hyun-Seon;Kong, Man-Seek;Kang, Hwan-Kook
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.3
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    • pp.162-168
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    • 2009
  • A horizontal tube furnace with a wide uniform-temperature zone was developed using isothermal characteristics of a heat pipe. The heat pipe heating system consists of a concentric annular shaped stainless-steel container, sodium as a working fluid and a screen mesh wick structure. The performance test of the heat pipe revealed that temperature changes along seven consecutive positions of the heat pipe outer wall were less than${\pm}0.1^{\circ}C$, thereby ensuring the high isothermal property. The isothermal property of the heat pipe-adapted tube fumace was investigated and compared to a conventional non-heat pipe type tube furnace. The temperature distribution measurement showed that the uniform temperature zone, in which temperature change is less than${\pm}$1$^{\circ}$C, of the heat pipe employed tube furnace system was about three times longer compared to the conventional tube furnace system.

A Study on the Compact Regenerative Burner Development (compact 축열 버너 개발 연구)

  • Dong, Sang-Keun;Lee, Eun-Kyoung;Yang, Jae-Bok
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.248-255
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    • 2004
  • For the compactness of regenerative combustion, self regenerative combustion and embedding regenerator inside furnace are proposed. The Self Regenerative burner system was developed to enhance thermal efficiency and Low Nox emission. In the twin regenerative system, two burner heads are generally used for preheating and exhausting combustion mode. But self regenerative burner system use only single nozzle body for regenerative combustion. Also two kind of regenerator, internal and external type, were designed to operate conveniently in both large and small furnace. According to test result, the self regenerative combustion system gives strong internal exhaust gas recirculation that reduce NOx emission significantly. NOx was measured as 50ppm(5% O2, 1290C furnace temperature). Also it is found that the fuel saving rate due to the self regenerative burner system reach to 30-40%. Thus it can be concluded that self regenerative mild combustion system appears to provide a reasonable regenerative burner for compactness and high performance as compared with conventional twin regenerative burner system. Also in the RT Application , compact twin regenerative burner was developed with the help of embedding regenerator inside furnace.

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The Effect of Drawing Conditions on the Tensile Strength of Optical Fiber (광섬유의 인장강도에 미치는 Drawing Condition의 영향)

  • 한택상;최상삼
    • Journal of the Korean Ceramic Society
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    • v.19 no.1
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    • pp.44-50
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    • 1982
  • Drawing optical fibers in a graphite furnace is one of the most convenient and economical means of producing optical fiber. Since the flaw formation on optical fiber is mainly due to dust contaminations during drawing and surface corrosion by water vapor penetration through coating layer, the tensile strength of optical fiber drawn in a graphite furnace is greatly inflenced by the drawing conditions. The important factors found in this investigation were preform treatment (fire polishing), furnace interior environment (dust contamination, inert gas flows), primary coating condition (resin curing temperature, coating materials, method, thickness) and fiber pulling condition (furnace temperature, drawing speed, pulling tension). The tensile strength at optimum drawing conditions turned out to be 5 ~ 6 GPa.

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Comparison of combustion gas release for FRP and seat cover materials to the Furnace temperature (연소온도 조건에 따른 FRP 및 시트커버 내장재의 연소가스 발생량 비교)

  • Lee, Duck-Hee;Jung, Woo-Sung;Lee, Cheul-Kyu;Yu, Mun-Chun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1527-1532
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    • 2007
  • We have evaluated the toxicity of interior materials for the railway passenger car by checking the release of $CO_2$, CO, NOx, SO2, HCl, HF, HBr, HCN. The NOx is one of the most effective for the determination of Toxic Index R value. It is generally known that the mechanism of thermal NOx generation without the Interior Material nitrogen source. This study started from the idea to check the NOx difference according to the furnace temperature. But from the results, it was revealed that NOx is not so sensitive for the furnace temperature in case of solid burning. Other gases such as HCN, CO were more changeable to the furnace Temp. We reported the test result as for toxicity index r(x).

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