• 제목/요약/키워드: Galvanized Steel

검색결과 238건 처리시간 0.026초

Characterization of the Galvanizing Behavior Depending on Annealing Dew Point and Chemical Composition in Dual-Phase Steels

  • Shin, K.S.;Park, S.H.;Jeon, S.H.;Bae, D.C.;Choi, Y.M.
    • Corrosion Science and Technology
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    • 제9권6호
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    • pp.247-253
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    • 2010
  • The characteristics of selective oxidation prior to hot-dip galvanizing with the annealing atmosphere dew point and chemical composition in dual-phase steels and their effect on the inhibition layer formation relevant to coating adhesion have been studied using a combination of electron microscopic and surface analytical techniques. The annealed and also galvanized samples of 3 kinds of Si/Mn ratios with varied amounts of Si addition were prepared by galvanizing simulator. The dew point was controlled at soaking temperature $800^{\circ}C$ in 15%$H_2$ -85%$N_2$ atmosphere. It was shown that good adhesion factors were mainly uniformity of oxide particle distribution of low number density and low Si/Mn ratio prior to hot-dip galvanizing. Their effect was the greatly reduced coating bare spots and the formation of uniform inhibition layer leading to good adhesion of Zn overlay. The mechanism of good adhesion is suggested by two processes: the formation of inhibition layer on the oxide free surface uncovered with no $SiO_2$-containing particles in particular, and the inhibition layer bridging of oxide particles. The growth of inhibition layer was enhanced markedly by the delayed reaction of Fe and Al with the increase of Si/Mn ratio.

차량용 블로우 모터 케이스 2축 굽힘 공정의 치수 정밀도 향상에 관한 연구 (A Study on Improvement of Dimensional Accuracy in 2-axis Bending for Automotive Blow Motor Case)

  • 권일근;김국용;박준우
    • 한국산업융합학회 논문집
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    • 제21권6호
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    • pp.419-427
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    • 2018
  • In case high strength steels are applied for press-formed automotive parts, it is very difficult to secure forming accuracy due to large springback compared to moderate strength steels. In this study, a repetitive step-wise forming analyses based on secant method was proposed as the die design method for mandrel(bending tool) for the 2-axis bending equipments. A bending die with circular mandrel was designed for the DP780 blow motor case of which diameter and thickness are 70.8mm and 2.0mm respectively. Forming tests were performed to verify the validity of established die design and the results were compared with that of conventional HGI(Hot galvanized iron steel) blow motor case. For additional improvement in forming accuracy, an elliptical mandrel was proposed and its validity was verified using forming analyses based on secant method.

Development of Far Infrared Ray Dryer for Agricultural Products

  • Kim, Y.H.;Cho, K.H.;S.G.O;Cho, Y.K.;Kim, Y.J.;Ha, C.S.
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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    • pp.937-946
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    • 1996
  • A Far Infrared Ray (FIR) dryer was designed , constructed and tested for red pepper , lycium chinese, and mushroom (Cortiellus shiitake ) drying , and the results were compared to the heated air dryer at the same condition. In the FIR dryer, three different panel materials , galvanized, copper and stainless steel, were used and no ceramic coating and those with ceramic coating (three panels) were 58% , 56%, 64%, and 88% , respectively. The drying times of lycium chinese and mushroom were shortened in FIR dryer by 6 hrs and 4 hrs compared to the heated air drying, respectively. while to remarkable difference in the drying times was found in the red pepper drying . The quality of products was better in FIR dryer where more red color value for red pepper and lycium chinese and more brightness for mushroom . The drying performance of a FIR dryer was superior in terms of total cost of 80,800 WON /100kg of lycium chinese , reduced by 25% compared to the heated air drying.

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유/무기 하이브리드 코팅액에 의한 냉간압연강판의 내식특성 (Improving the Corrosion Resistance of Cold-Rolled Carbon Steel by Treatment with a Hybrid Organic/Inorganic Coating Solution)

  • 김정량;최창민;남기우
    • 대한기계학회논문집A
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    • 제36권4호
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    • pp.405-412
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    • 2012
  • 종래 아연의 부식 속도를 줄이는 가장 일반적인 방법은 $Cr^{+6}$를 도포하여 화학적으로 개조하는 것이었다. 그러나 $Cr^{+6}$는 현재 환경 보호법 때문에 사용이 제한되어 있다. 따라서 자자들은 Si를 가지는 유/무기 용액에 대한 아연도금강판의 최적 조건을 연구하였다. 최적 내식성은 $190^{\circ}C$에서 5분간 열처리한 조건으로 나타났다. 본 연구에서는 내식성 평가를 위하여 우레탄 용액(Urethane 20 wt.% ; S-700), Si를 가지는 유/무기 용액(Si polysilicate 10 wt.% + Urethane 10 wt.% LR-0317) 및 Si와 Ti를 가지는 2종류의 유/무기 용액(Si polysilicate 7 wt.% + Urethane 13 wt.% + Ti amorphous 0.5 wt.% ; LR-0727(1), Si polysilicate 7 wt.% + Urethane 7 wt.% + Ti amorphous 0.5 wt.% + epoxy 6wt.% ; LR-0727(2))을 사용하였다. 내식성 평가는 냉간압연 강판을 사용하여 염수분무 시험으로 실시하였다. 7시간의 염수 분무 시험에서 LR-0727(1)과 LR-0727(2) 용액이 냉간 압연 강판에 대하여 우수한 내식성을 나타내었다.

EGL 공정용 컨덕터 롤 폴리셔 수명 예측에 관한 연구 (A Study on Wear-Life Prediction of Conductor Roll Polisher in EGL Polishing Process)

  • 구자경;고종민;구태완;강범수
    • 한국정밀공학회지
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    • 제28권9호
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    • pp.1062-1069
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    • 2011
  • In electro-galvanizing line to manufacture the electro-galvanized steel sheet, polishing system is required to maintain clean surface of conductor roll and to secure the quality of the steel sheet. At the same time, prediction and decision of the replacement cycle for felt material and its brush installed in the polishing system is also important because the brush is directly contacted on the conductor roll surface. In this study, the polishing system has been designed which the brush is repetitive translating according to the longitudinal direction of the conductor roll. Furthermore, the prediction on the wear-life of the felt material used for the brush is performed using the contact pressure extracted by finite element analysis. And to verify the predicted wear-life of the felt material, the experimental study is also carried out. From the comparison result between the predicted and the measured wear-life of the felt material, it is presented that the wear-life and the replacement cycle of the felt material are well predicted by considering a wear compensation factor, and the wear compensation factor is useful and reasonable.

아연도금강관의 GMAW에서 용접변수가 비드형상과 미세조직과 경도에 미치는 영향 (Effect of Welding Parameters on Bead Shape, Microstructure and Hardness of Galvanized Steel Pipe Welds with GMAW)

  • 임영민;이완규;김세철;고진현
    • 한국산학기술학회논문지
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    • 제14권2호
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    • pp.535-541
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    • 2013
  • 본 연구에서는 아연도금강관 용접에 용접 전류, 전압과 보호가스가 용접 비드 형상과 미세조직과 경도에 미치는 영향을 조사하였다. 전압, 전류과 보호가스 종류 및 조성의 변화가 용접 비드의 높이와 너비, 용입깊이에 영향을 미침을 확인하였다. 비드높이에는 보호가스 Ar 가스, 용입에는 $CO_2$ 가스, 그리고 비드너비에는 Ar+$O_2$ 가스가 가장 큰 영향을 미쳤다. 용접부의 경도에서는 Ar+10% $O_2$ 와 Ar+20% $CO_2$ 가스 사용 시 결정립계 페라이트와 다각형 페라이트가 생성되어 낮았으며, Ar+2% $O_2$ 가스를 사용했을 때는 아시큘러 페라이트와 베이나이트적 페라이트와 사이드플레이트 페라이트가 생성되어 경도가 높았다.

유채 종자의 물리적 특성(II) (Physical Properties of Rapeseed (II))

  • 홍상진;;한재웅;김훈;김유호;금동혁
    • Journal of Biosystems Engineering
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    • 제33권3호
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    • pp.173-178
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    • 2008
  • Some physical properties of rapeseed were measured at five moisture levels of 10.03, 14.91, 20.07, 25.06 and 30.12% (w.b.), which include frictional properties (coefficient of static friction, emptying and filling angle of repose) and aerodynamic properties (terminal velocity and drag coefficient). The physical properties of rapeseed were evaluated as a function of seed moisture content. In the moisture content range, the coefficients of static friction, emptying and filling angle of repose increased linearly with increase of moisture content. The maximum values of coefficients of static friction were on the acrylic surface, varied from 0.34 to 0.43; the next is on the galvanized steel, varied from 0.30 to 0.38; and the minimum were on stainless steel surface, varied from 0.27 to 0.35. Emptying and filling angle of repose varied from 26.12 to 29.62 and 23.83 to 27.05 degrees, respectively. Terminal velocity increased linearly from 3.47 to 3.91 m/s with increase of moisture content. Drag coefficient varied from 1.84 to 1.64 as the moisture content increased. The relationship between drag coefficient and moisture content were expressed by non-linear equation.

토목섬유를 이용한 보강토옹벽의 개발 (A Study on the Development of Reinforced Earth wall by Geotextile)

  • 도덕현;유능환
    • 한국농공학회지
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    • 제28권2호
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    • pp.63-73
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    • 1986
  • The model was developed by applying the principles of Bacot and Vidal to measure the behavior of deformation of the reinforced earth wall, and various tasts were performed by using the plastic fabric filter and the galvanized steel plate as a strip. The results obtained are as follows; 1. When the reinforced earth wall is deformed by the load, the strip is completely reinforced by the backfill materials and changed to the rigid block state, under the state of failure which permits sliding only, the next theoretical equation is formed. (H/L) . tan$\theta$ [cosO-sinOtanO] =2sinO[tan($\theta$ +0) +tanO] 2.The degree of the mutual reinforcement of the backfill material and the strip depend on the physical characteristics of the each material especially the angle of shearing resistance of the backfill material is desirable over 20$^{\circ}$ and, if it is over 400, its function could be a maximum. 3.The distribution of the maximum tensile strain of the reinforcement is changing with the height of reinforced earth wall, and when the height from bottom of the reinforced earth wall is 1.85 to 3. 35m, the maximum tensile strain appears at 2m from the skin element. The maximum tensile strain is increased by the depth of the reinforced earth wall from surface, and increased with the lapse of time after construction. 4.The failure surface of the reinforced earth wall by the concrete skin was about 60$^{\circ}$and the failure behavior of the reinforced earth wall in which the fabric filter was buried was slow, and so the pore pressure could be decreased. 5.It is possible to construct the fabric retained earth wall by the plastic fabric filter only. And the reinforcing effect between the steel plate and the plastic fabric filter is not largely different. however, in the aspect of the economic durability, the plastic fabric filter is more advantageous. 6.The reinforcing action mainly depends on the width and the length of the reinforcing materials, if possible, the full width is advantageous to enlarge the contact area with backfill. but considering the economic aspect, it is neccessary to develop the method controlling the space of the strip.

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DP 590 GA 강재의 압흔형상과 동저항을 이용한 인버터 DC 용접기의 통계적 품질평가 (A Statistical Quality Evaluation Using Indentation Geometry and Dynamic Resistance Of Inverter DC Resistance Spot Welding)

  • 안주선;김재성;이보영;은종목;김동철
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.68-68
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    • 2009
  • 최근에 자동차 차체 경량화를 목적으로 개발된 고장력강의 용접품질 향상을 위해 인버터 DC 점용접기가 많이 사용되어지고 있다. 본 연구에서는 국내에서 개발된 인버터 DC 용접기를 사용하여 자동차용 590MPa 고장력 냉연강판(CR, SPFC 590RA)과 아연 도금 강판 (GA- EZFFC 590RA)의 용접품질을 평가하였다. 용접에 사용된 기본 조건은 인장 전단 시험을 통하여 결정하였으며, 동저항, 압흔 자국과 너겟 지름, 인장강도와의 관계를 통계적 방법으로 분석하였으며, 이를 활용하여 고장력 강판의 동저항과 압흔 자국에 따라 너겟 지름과 용접강도를 예측하는 비파괴적 용접 품질 평가 방법을 제시하였다.

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Measurement of Engineering Properties Necessary to the Design of Drumstick (Moringa oleifera L.) Pod Sheller

  • Oloyede, Dolapo O.;Aviara, Ndubisi A.;Shittu, Sarafadeen K.
    • Journal of Biosystems Engineering
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    • 제40권3호
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    • pp.201-211
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    • 2015
  • Purpose: Designing equipment for processing, sorting, and other post-harvest operations of agricultural products requires information about their physical properties. This study was conducted to investigate some of the mechanical and physical properties of Moringa oleifera L. pods and seeds. Methods: Properties such as the length, width, thickness, bulk density, porosity, mass, static coefficient of friction, and angle of repose were determined as a function of moisture content. Statistical data and force-deformation curves obtained at each loading orientation and moisture level were analyzed for bioyield point, bioyield strength, yield force, rupture point, and rupture strength using a testrometric machine. Result: The basic dimensions (length, width, and thickness) of moringa pods and seeds were found to increase linearly from 311.15 to 371.45 mm, 22.79 to 31.22 mm, and 22.24 to 29.88 mm, respectively, in the moisture range of 12 to 49.5% d.b. The coefficient of friction for both pods and seeds increased linearly with an increase in moisture content on all the surfaces used. The highest value was recorded on mild steel, with 0.581 for pods and 0.3533 for seeds, and the lowest on glass for pods, with a value of 0.501, and of 0.2933 for seeds on galvanized steel. The bioyield and rupture forces, bioyield and rupture energies, and deformation of the pods decreased with an increase in moisture content to a minimum value, then increased with further decrease within the moisture content range, while the yield force increased to a maximum value and then decreased as the moisture content increased. Conclusion: These results will help to determine the most suitable conditions for processing, transporting, and storing moringa pods, and to provide relevant data useful in designing handling and processing equipment for the crop.