• Title/Summary/Keyword: Gage R&R

Search Result 68, Processing Time 0.023 seconds

Development of a Process Capability Index in Caseof Multi Specifications & Unfixable Objects (측정 대상이 여러 규격을 포함하며 고정되지 않는 경우의 공정능력 측정지수 개발)

  • Lee, Do-Kyung;Choi, Moon-Serk
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.28 no.4
    • /
    • pp.48-54
    • /
    • 2005
  • Recently, a couple of process capability indices are used to evaluate that the outputs of the process satisfy the specifications. An assumption of those indices is that the specifications of the characteristics are given single constant value. The display panel is a highly precise product and all the specifications of measure points are designed by their locations in the panel. So it is very difficult to locate the measurement facility to the exact position. In this paper, we propose a new process capability index in case of multi specifications and unfixable objects.

The effect of the revolution and forwarding speed of the rotary blade on the tilling power requirement (로우터리 경운(耕耘)날의 회전속도(回轉速度) 및 작업속도(作業速度)가 경운소요동력(耕耘所要動力)에 미치는 영향(影響))

  • Kwon, Soon Goo;Kim, Soung Rai
    • Korean Journal of Agricultural Science
    • /
    • v.11 no.1
    • /
    • pp.160-175
    • /
    • 1984
  • This study was carried out to analyze the effects of the revolution and forwarding speed of the rotary blade and the edge curves which were $30^{\circ}$ and $40^{\circ}$, on the power requirement of rotary tillage. In this study, the revolutions of the rotary blade considered were 204, 243, 285, 360 rpm, and the forwarding speeds of the rotary system considered were 29.40cm/sec, 46.93em/sec. The power requirements of rotary blade were measured by a dynamic strain gage systems at the soil bin which was filled with artificial soil. The results of the study were summarized as follows: 1. The response surface analysis showed that the revolution and forwarding speed of the rotary shaft had an interacting influence on the torque requirement of the rotary blade. The mathematical model developed by the above was repersented as follow. $$T=a_0+a_1V+a_2R +a_3VR+a_4VR^2$$ where, $a_0=constant$ $a_1,\;a_2,\;a_3,\;a_4=coefficients$ V=forwarding speed of the rotary system. (em/sec) R=revolution of the rotary shaft. (rpm) T=tilling torque requirement. (kg-m) 2. When the maximum tilling torque requirement was analyzed, ${\partial}T/{\partial}R$ was decreased with the increasing revolution of rotary shaft, while ${\partial}T/{\partial}V$ was increased, which was minimum at 200~220 rpm. When the forwarding speeds were increased, ${\partial}T/{\partial}R$ was decreased with increasing rate. 3. When the mean tilling torque requirement was analyzed, ${\partial}T/{\partial}V$ was constant at 320~360 rpm and ${\partial}T/{\partial}R$ was decreased with increasing rate along with the increasing revolution of rotary shaft. 4. When the mean tilling torgue requirement per unit volume of soil was analyzed, ${\partial}T/{\partial}V$ was minimum at 270~300 rpm. ${\partial}T/{\partial}R$ for the forwarding speeds of 29.40cm/sec and 46.93cm/sec was same as that for 280~290 rpm. 5. Increasing the edge curves of the rotary blades, the tilling torque requirement was increased. But other studies showed that the smaller the edge curve, the more straw could be wrapped on blades which resulted in increasing torque requirements. Therefore, the edge curve of rotary blade should be considered for the future study.

  • PDF

Development of an Input Force Measuring Method for Vehicle Tests (실차 주행중 입력하중 계측 기법 개발)

  • Lee, Kwang Chun;Kim, Seung Han;Lee, Kang In;Bae, Byung Kook
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.41 no.2
    • /
    • pp.143-147
    • /
    • 2017
  • In this study, a driving load measuring method has developed without utilizing WFT. To measure the driving load, we developed a three-axis load cell with a strain gage. A method to verify the performance of load cells was developed. A system to measure the input load was proposed, and it was verified by evaluation. The measurement error of the impact road surface was found to be less than 20%. However, except under impact road surface conditions, the proposed system can be applied for actual vehicle input load measurement. The influence of tire evaluation tests were carried out through the handling verification evaluation. The input load measurement methods proposed in the present study make performance verification possible without using WFT.

Analysis of the Reliability Requirements in ISO 9000, QS-9000, ISO/TS 16949 system (신뢰성과 관련된 요구사항에 대하여 ISO 9000, QS-9000, ISO/TS 16949 시스템의 비교분석)

  • 박채원;김광섭
    • Proceedings of the Korean Reliability Society Conference
    • /
    • 2004.07a
    • /
    • pp.249-261
    • /
    • 2004
  • Many of companies all over the world have been certified ISO 9000 which is customer focused since last ten 10 years, and industrial sector specific certifications have been developed, such as QS-9000 and ISO/TS 16949 which are specific requirements added to ISO 9000 for the automotive industrial sector. Requirements addressed in ISO 9000, QS-9000 and ISO/TS 16949 are considered to be significant. And I think that requirements for reliability elements such as Design FMEA, Process FMEA and Gage R&R are very important. I sincerely hope that my study for requirements for reliability elements to be helpful to individual, companies and related association. There should be a lot of requirements in related with reliability in other industrial sectors and I am planning to study on it continuously.

  • PDF

Experimental and Analytical Evaluation of Forming Characteristics for AZ31B Magnesium Alloy Sheet (AZ31B 마그네슘 합금판재의 성형특성 평가를 위한 실험적·해석적 연구)

  • Lee, M.G.;Kim, H.J.
    • Transactions of Materials Processing
    • /
    • v.20 no.2
    • /
    • pp.146-153
    • /
    • 2011
  • This study aimed at providing an experimental database for the mechanical properties of AZ31B magnesium alloy sheet such as stress-strain curve, yield stress, R-value and forming limit diagram(FLD) at various strain-rates and temperatures. Tensile tests were carried out on specimens having the orientations of $0^{\circ}$, $45^{\circ}$ and $90^{\circ}$ to the rolling direction with different crosshead speeds in the range between 0.008 and 8 mm/s at temperature from 25(room temperature) to $300^{\circ}C$. The influence of the specimen gage length on the tensile properties was investigated. FLD tests were performed at punch speed of 0.1 and 1.0 mm/s in the same temperature range as that of the tensile tests. Swift cup tests were conducted to verify the usefulness of the material database and the reliability of the finite element analysis(FEA). The effects of strain-rate as well as temperature were taken into account in these simulations. It was shown that the FLD-based failure was reasonably well predicted by the thermal-deformation coupled analysis for this rate-sensitive material.

A Study on the Process Improvement of Commutator Press Fitting by 6 Sigma Process (6시그마 프로세스를 이용한 정류자(Commutator) 압입 공정개선에 관한 연구)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Yang, Se-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.4 no.2
    • /
    • pp.37-42
    • /
    • 2005
  • Recently $6{\sigma}$ quality control is an most important strategy to many enterprises in order to be a top company in the world, because it is an excellent scientific method to achieve the best quality control for their management and products. SY company is a small and medium one that has the quality problem for a long time such as occurring cracks on the surface of commutator at his assembly line while being assembled a rotor shaft and commutator of DC motor. This research was started to improve this problem by $6{\sigma}$ process, and as the results of this study, first, to find three vital fews, second, to get an achievement of about 21% improvement for the fracture strength of commutator, and third, to be recognized to change into $6{\sigma}$ quality control in SY company.

  • PDF

Measurement of Pressure-Rise at No-Load in 800kV Model Interrupter (800kV 차단부의 무부하 압력상승 측정)

  • Chang, K.C.;Song, K.D.;Chung, J.K.;Song, W.P.;Kim, J.B.;Park, K.Y.;Shin, Y.J.
    • Proceedings of the KIEE Conference
    • /
    • 1995.11a
    • /
    • pp.475-478
    • /
    • 1995
  • The variations of cold gas properties such as density, pressure, temperature and velocity which are dependent each other are closely related with the dielectric recovery of an interrupter. So, the pressure-rises at no-load in the puffer cylinder and in front of fixed arcing contact of 800kV model interrupter were measured experimentally using pressure transducers of strain gage type and semiconducting type, respectively. The maximum value of pressure-rise in the puffer cylinder increased almost linearly from 7.6 bar at the minimum operated pressure to 9.7 bar at the maximum operated pressure, while the pressure-rise in front of fixed arcing contact was independent with the operated pressure. The measured values will be utilized in verifying the self-developed cold flow analysis program and as an input of commercialized CFD program package.

  • PDF

Study of Prediction of Reliability of Barrel in Small Arms by Dispersion Anlaysis (분산도 분석기법을 통한 총열 신뢰성 예측에 관한 연구)

  • Kim, Hyun Jun;Chae, Je Wook;Choe, Eui Jung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.37 no.2
    • /
    • pp.227-232
    • /
    • 2013
  • This study proposes a method for predicting the reliability of the barrel in small arms by analyzing the dispersion. The periodicity with which the barrel needs to be changed can be determined by detecting the inner surface directly or by inspecting scratches inside the barrel using an optical sensor. However, soldiers and directors in the logistics command need a more easy way to check the periodicity of barrel. Therefore, this study focuses on the relation between the firing round and the dispersion. A simple equation can be experimentally derived from pre-tests and analyses. This equation is confirmed through firing tests. In this sense, it can be easily applied to determine the periodicity with which the barrel of small arms needs to be changed in the field army.

A Study on Physically small Surface Fatigue Crack Growth Behavior in 7075-T651 Aluminum Alloy (7075-T651 AI 합금에 있어서 물리적 미소 표면 피로균열 성장거동에 관한 연구)

  • Sin, Yong-Seung;Seo, Seong-Won;Yu, Heon-Il
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.9 no.1
    • /
    • pp.106-117
    • /
    • 1992
  • In this study, the propagation behaviour and the closure phenomena of physically small surface cracks were investigated by the techinque of the Kikukawa-unloading elastic compliance method using a back face strain gage. The surface cracks initiated and propagated from notched specimens under constant amplitude bending load. The crack shape (aspect ratio) with approximately semi-circular at the early stage was changed to semi-elliptical as the cracks grew larger. The crack depth (a) could be expressed uniquenly by the crack length (c). The dependence of the crack propagation rate on the stress ratio R was strongly related in the lower ${\Delta}K$ range. The deceleration of the surface crack propagation rate was prominent in lower R during the crack length was small. When the propagation rate was rearranged with the effective stress intensity factor range ${\Delta}$K_{eff} the dependence of the crack propagation rate on the stress ratio R was found to be diminshed. These were caused by the crack closure phenomena that was most prominent at the lower propagation rate. The mechanism of crack closure phenomena was dominated by the plasticity-induced mechanism.

  • PDF

A Study on tho Effcct of Strcss Ratio on Fatigue Crack Growth Behavior (피로성장거동의 응력비 영향에 관한 연구)

  • 최용식;한지원;김규성
    • Journal of the Korean Society of Safety
    • /
    • v.6 no.3
    • /
    • pp.21-26
    • /
    • 1991
  • In this study, a crack closure behavior of Al-alloy 5052-H38 was investigated. The fatigue test was performed by the four-point bending test under the contast amplitude load. Stress ratio R was changed from-1.0 to 0.5. To mcasure the fatigue crack opening point, the graph of load vs. subtracted displacement by computer program was obtained from the X - Y plotter. In order to gain the displacement data, a strain gage was attached at the back surface against the notched side. Uslng the conception of crack closure and influence of on crack growth rate a model for crack growth rate is developed for Al-alloy 5052-H38.

  • PDF