• Journal of Advanced Marine Engineering and Technology
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• v.32 no.4
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• pp.557-562
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• 2008

In this paper, experiments have been performed for the investigation of tribological characteristics of automobile gear oil with the addition of ZDDP and DEP by using the FALEX WEAR TEST MACHINE. The results are as follows. The wear characteristics of gear oil was improved by adding compound additives. The extreme pressure of gear oil increases and then decreases with the applied load. The maximum extreme pressure of gear oil with compound additive is bigger then that of pure gear oil. The friction coefficient of pure gear oil monotonically increases with the temperature, but that of gear oil mixed with the additives decreases at the high temperature.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1142-1147
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• 2004

The tooth profile of helical gear that is manufactured by the rack cutter consists of the involute curve and the trochoid curve. However, gear designers are very hard to calculate the exact profile because it needs very complex information about the gear manufacturing. Therefore, the purpose of this study is to develop the automatic generation program for the helical gear using the Solid Works API. First, involute and trochoide coordinates by the rack cutter are calculated. Using the data, Visual Basic program for the helical gear model is coded. This work gives us the quick helical gear modeling and can be used as the modeling for the finite element analysis.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.6
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• pp.99-103
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• 2014

A hypoid gear is a type of spiral bevel gear whose axis does not intersect with the axis of the meshing gear. The size of a hypoid gear is compact and the ratio of contact is high; therefore, the noise is lower than in other types. Due to these characteristics, the hypoid gear is commonly used in manufacturing processes such as those of escalators and subway screen doors. The purpose of this paper is to develop a reducer using the hypoid gear. In order to check the stability of the proposed reducer, 3D modeling is carried out by CATIA, and a structural analysis is performed using FEM (a finite element method).

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.6
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• pp.55-61
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• 2007

The hypoid gear has advantage for the high reduction ratio and compactness. But, geometry design and strength evaluation of the hypoid gear depend on the machine tool of specific production companies because the geometry design and strength evaluation of the hypoid gear are complex and difficult. This paper proposes the development of the design programs to satisfying the geometry and strength of a hypoid gear through optimization technique using the genetic algorithm. The genetic algorithm is designed to optimize a method for minimizing volume. The existing design of hypoid gear in the forklift truck axle is compared with the results of developed optimum design program.

• Journal of the Korean Society of Industry Convergence
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• v.26 no.4_1
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• pp.529-536
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• 2023

In this study, the spur gear with honeycomb lattice structures are designed. The pitch diameter and body length of the spur gear are Ø93 mm and 104.0 mm, respectively. The designed gear was printed using Powder bed fusion (PBF) 3D printer. The gear is 3D printed perfectly. Even the teeth and honeycombs of the gear were output in the same way as the design shape. The printed gear with honeycomb lattice structure has a 24% smaller cross-sectional area and 29% smaller volume and weight than conventional solid structure gears. The surface roughness is approximately 4.5㎛, and the hardness is 345 HV.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.12
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• pp.157-164
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• 1995

Straight belvel gear is used mainly for steering system, final reduction and differential gear in the automobile. The more high load, high velocity driving bevel gear, the more unsafe and unpleasant. In thid study, we get a kinematic equation by modelling straight bevel gear pair with simple elastic system, the dynamic characteristic analysis about this system, we got the dynamic load factor of tooth surface. Comparing the value of dynamic load factor by calculation with the measured value of Terauchi's experimental results is similar. We think it useful to analysis the vibration and the noise of straight bevel gear in operation with the analytic method of dynamic load of straight bevel gear using in this study.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1997.10a
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• pp.3-42
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• 1997

A Development of Next Generation Gear Oils Is Very Complicated. Balancing Component Durability And Other Requirements (Fuel Economy, Etc.)Are Critical For A Successful Development Of The Next Generation Gear Oils.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.4
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• pp.127-134
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• 2017

A rotary table is a positioning device used in metalworking for the multiple axes of machine tools, and the utilization trend is increasing with machining efficiency. In the construction of a rotary table, the core technology is a power transfer unit that drives the table, typically a gear type and a roller gear cam type. As the rollers installed on the turret column have rolling movement on the contact surface of the roller gear cam, the roller gear cam type has the advantage of low wear, high load, and fast driving. Therefore, it is currently being replaced by a roller gear cam type. In this study, we researched a 5-axis machining method for the roller gear cam on a rotary table and a new method of applying double roller gear cam curve to reduce the noise and shock between the roller and the cam surface. We implemented the 5-axis machining process in this study using software to generate NC-code and machined the roller gear cams using a Mazak Integrex-200IV. We found that the roller gear cam and turret were able to identify mutual touch status and the noise from the operation of the roller gear cam was substantially reduced.

• Tribology and Lubricants
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• v.20 no.5
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• pp.272-277
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• 2004

This study deals with the friction and wear characteristics of C-N coated spur gear. The PSII apparatus was built and a SCM415 test piece and test gear with steel substrate was treated with carbon nitrogen by this apparatus. The composition and structure of the surface layer were analyzed and compared with that of PVD coated TiN layer. It was found that both of friction coefficient of C-N coating and TiN coating decreased with increasing load, however, C-N coating showed relatively lower friction coefficient than that of TiN coating. We was investigated the effect of C-N coating on hardness, friction and wear. The TiN coated gear showed a more serious friction phenomena than that of C-N coated gear. It was considered that coating of TiN, which was conducted at a vacuum chamber at about 500$^{\circ}C$, results in a tempering of base material that causes microstructural change, which in turn resulted in decreasing of hardness. The C-N coated gear and pinion had higher wear resistance that of TiN coated gear and pinion. C-N coating significantly improved the friction and wear resistance of the gear.

• Proceedings of the KSR Conference
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• 2011.10a
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• pp.132-137
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• 2011

Many studies are being conducted to improve high speed, light weight and safety of passenger. To improve safety of rolling stock, safety of running performance is most important, and optimizing flow lubrication in driving gear is essential. This study simulates lubricant flow change in driving gear casing which is splashed by the surface of low speed gear teeth following rotational direction of driving gear unit for EMU by using CFD analysis, and based on analysis detail, non-load actual test is conducted for similar driving condition to find out suitability of analysis, selection of lubricate and stability of driving gear.