• 제목/요약/키워드: Furnace Control

검색결과 355건 처리시간 0.035초

Web Based Remote Control System of Reclaimer Using Wireless PDA

  • Lee, Kwan-Hee;Bae, Hyo-Jung
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.174.6-174
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    • 2001
  • Various raw materials from which iron and steel are made are unloaded from ship and then piled up at the designated yard. The equipment that piles up the raw materials is called Stacker and these materials are then dipped out and sent to unit factories such as blast furnace and cokes using the equipment called Reclaimer. The Reclaimer has an actual size of 16 meter high and 50 meter long and runs back and forth over the rail of about 1.2 km, carrying the materials to each unit factory. Until now, in most cases, Stacker and Reclaimer are manually operated. At POSCO, four workers on a shift basis sit in the operation room as shown in the picture, pile up and dip out the materials, checking them out with their own eyes ...

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제조업의 주기성 시계열분석에서 힐버트 황 변환의 효용성 평가 (Evaluating Efficacy of Hilbert-Huang Transform in Analyzing Manufacturing Time Series Data with Periodic Components)

  • 이세재;서정렬
    • 산업경영시스템학회지
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    • 제35권2호
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    • pp.106-112
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    • 2012
  • Real-life time series characteristic data has significant amount of non-stationary components, especially periodic components in nature. Extracting such components has required many ad-hoc techniques with external parameters set by users in case-by-case manner. In our study, we evaluate whether Hilbert-Huang Transform, a new tool of time-series analysis can be used for effective analysis of such data. It is divided into two points : 1) how effective it is in finding periodic components, 2) whether we can use its results directly in detecting values outside control limits, for which a traditional method such as ARIMA had been used. We use glass furnace temperature data to illustrate the method.

Rheological Properties of Binder Pastes for Self-Compacting Concrete

  • Park, Yon-Dong
    • KCI Concrete Journal
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    • 제13권1호
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    • pp.35-41
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    • 2001
  • This paper investigated rheological properties of binder pastes for self-compacting high performance concrete. Six mixtures of self-compacting concrete were initially prepared and tested to estimate self-compacting property. Then, the binder pastes used in self-compacting concrete were tested for rheological properties using a rotary type rheometer. Binder pastes with different water-binder ratios arid flow values were also examined to evaluate their rheological characteristics. The binders were composed of ordinary Portland cement, fly ash, two types of pulverized blast-furnace slag, and limestone powder. The flow curves of binder pastes were obtained by a rotary type rheometer with shear rate control. Slump flow, O-funnel time, box, and L-flow teats were carried out to estimate self-compacting property of concrete. The flow curves of binder pastes for self-compacting concrete had negligible yield stresses and showed an approximately linear behavior at higher shear rates beyond a certain limit. Test results also indicated that the binders incorporating fly ash are more appropriate than the other types of binders in quality control of self-compacting concrete.

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열교환기 내부의 결함 감시 시스템 개발 (The Development of fault Monitoring System in Internal Heat Exchanger)

  • 김관형;정회성;이형기
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2012년도 추계학술대회
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    • pp.552-553
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    • 2012
  • 현재의 발전소 내부에 가동 중인 열교환기 배관 라인의 Clinker Monitoring System은 초고온의 열교환기 내부의 벽면 및 배관라인의 클링커 상태를 감시하는 시스템을 요구하고 있다. 이러한 열교환기 내부의 상태를 감시하기 위하여 초고온에 견딜 수 있고 회전이 가능한 장치를 열교환기 내부에 투입하여 회전 가능한 장치를 통하여 원격으로 영상을 전송하도록 하여 클링커 상태를 영상으로 모니터링 하여 열교환기 내부의 상태를 감시 관찰 분석할 수 있는 시스템을 구성하였다. 본 논문에서는 발전설비의 열교환기 내부의 클링커 상태를 모니터링 할 수 있도록 회전 가능한 렌즈 튜브와 보호용 냉각 시스템을 추가된 통합 모니터링 시스템을 제기하고자 한다.

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Data Pattern Estimation with Movement of the Center of Gravity

  • Ahn Tae-Chon;Jang Kyung-Won;Shin Dong-Du;Kang Hak-Soo;Yoon Yang-Woong
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • 제6권3호
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    • pp.210-216
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    • 2006
  • In the rule based modeling, data partitioning plays crucial role be cause partitioned sub data set implies particular information of the given data set or system. In this paper, we present an empirical study result of the data pattern estimation to find underlying data patterns of the given data. Presented method performs crisp type clustering with given n number of data samples by means of the sequential agglomerative hierarchical nested model (SAHN). In each sequence, the average value of the sum of all inter-distance between centroid and data point. In the sequel, compute the derivation of the weighted average distance to observe a pattern distribution. For the final step, after overall clustering process is completed, weighted average distance value is applied to estimate range of the number of clusters in given dataset. The proposed estimation method and its result are considered with the use of FCM demo data set in MATLAB fuzzy logic toolbox and Box and Jenkins's gas furnace data.

Effect of Cementitious Materials on Compressive Strength and Self-healing Properties of Cement Mortars Containing Chitosan-Based Polymer

  • Jae-In Lee;Chae-Young Kim;Joo-Ho Yoon;Se-Jin Choi
    • Architectural research
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    • 제25권3호
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    • pp.53-59
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    • 2023
  • Concrete is widely used in the construction industry; however, it has the disadvantage of deteriorating durability due to cracks occurring because of climate change and shrinkage. In addition, when cement is used as a binder, CO2 emitted during the manu-facturing process accounts for ~8% of global CO2 emissions. In this study, ecofriendly cementitious materials such as blast furnace slag powder and fly ash (FA) were used as cement substitutes in the production of mortar containing a chitosan-based polymer (CP), and their fluidity, compressive strength, and self-healing performance were examined. The 28-day compressive strength of the control sample was ~32.4 MPa (the lowest for all tested samples), while that of the sample containing 5% CP and 20% FA was ~49.6 MPa (the highest for all tested samples) and ~53.1% higher than that of the control sample. Even at a healing age of 56 days, the control sample exhibited the lowest healing performance, whereas the samples containing CP (5%, 10%) and 20% FA demonstrated excellent healing performance. After 28 days, the decrease in crack size for the control sample was minimal; however, for the sample containing only cement and CP, a significant decrease in crack size was observed even after 28 days. This study confirmed that the appropriate use of CP and cementitious materials improves not only compressive strength but also the selfhealing performance of mortar.

전기로 제강분진의 재활용과정에서 발생되는 Fe-Clinker의 자원화에 관한 연구 (A Study on the Resource Recovery of Fe-Clinker generated in the Recycling Process of Electric Arc Furnace Dust)

  • 윤재홍;윤치현
    • 자원리싸이클링
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    • 제32권1호
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    • pp.50-59
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    • 2023
  • 전기로에서 고철(Scrap)의 용해과정에서 발생되는 분진량은 고철장입량의 약1.5%정도이며, 주로 백필터(Bag Filter)에서 포집된다. 전기로 제강분진의 주요한 구성원소인 아연(Zn)과 철(Fe)중에서 아연성분은, 제강분진에 탄소계의 환원재(코크스, 무연탄)와 석회석(C/S제어)을 첨가하여 Pellet형태로 가공한 후에 반응로(Rotary Kiln 또는 RHF)에 장입하여 환원, 휘발, 재산화의 단계적인 세부반응을 거쳐서, 60wt%Zn을 함유한 조산화아연(Crude Zinc Oxide)으로 회수된다. 한편 제강분진 중의 철(Fe)성분은, Fe-Base의 Clinker(2차부산물)라고 하는 고형물의 형태로 반응기로부터 배출된다. 기존의 Fe-Clinker의 처리방법은, 각국의 상황에 따라서 다양한 방안들이 시행되고 있는데, 대표적인 처리방법으로는 매립, 재활용(로반재, 콘크리트용 골재, 시멘트제조용 Fe-Source), 그 외에 다양한 처리방법들이 있다. 이들 방법들 중에서 매립의 경우는, 침출수에 의한 환경오염, 고가의 매립비용, Fe자원의 낭비 등의 이유로, 결코 바람직한 처리방법이라고 할 수는 없다. 그러나 Fe-Clinker중의 Fe성분을 전기로를 이용하여 직접적으로 재활용하는 방법에 대한 연구결과는 거의 찾아볼 수 없었다. 따라서 본 연구에서는 Fe-Clinker중의 Fe성분을 보다 적극적으로 회수하기 위한 방법으로서, 먼저 Fe-Clinker를 분쇄하고 이어서 비중선별과 자력선별을 순차적으로 실시하여, Fe-성분이 농축된 조분(Coarse particle, >약10㎛)과 슬래그성분을 주로 함유한 미분(Fine particle, <약10㎛)으로 분리하였다. 이렇게 분리한 조분에 탄소계 환원제(코크스, 무연탄)와 점결재(전분)를 첨가하여 단광 Clinker를 제조하여, 전기로에 고철을 장입할 때에 소량(1~3wt%)의 단광Clinker를 함께 장입하여, 단광Clinker의 첨가재(가탄재, Fe-Source, 발열재 등으로서의 역할)로서의 사용가능성을 조사하였다. 그 결과, 비록 소량이지만, 전력원단위와 생산수율이 다소 향상되는 효과를 나타내었으며, 용융금속에 대한 가탄효과도 확인할 수 있었다.

유리 용기 생산시 Cullet의 사용에 관한 연구 (A Study on the Devitrification of Container Glass with the Amounts of Cullet)

  • 노광홍;김종옥;김택남;임대영;박원규;이채현
    • 공학논문집
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    • 제3권1호
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    • pp.199-205
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    • 1998
  • 유리병을 대량생산하는 자동 병유리 제병공장에서의 배합공정상 가장 큰 문제점은 원료의 대부분을 차지하는 Cullet Quality Control 이다. 판유리조성은 병유리조성과 차이가 크지만, 판유리 파유리의 조성은 거의 일정하고 순수 판유리 파유리만을 얻을 수 있으므로 Cullet Quality Control이 용이하다. 또한 원료가 저가이므로 원가절감을 달성 할 수는 있으나, 판유리 파유리의 사용량을 용출량 대비 25%이상 증가시키면 조성과 점도의 차이로 인하여 로내 유리물의 유동성이 떨어져 용해로 Bottom 온도가 저하되고 유리의 균질성이 나빠진다. 따라서 용해로의 Dead Corner부분의 Devitrification 발생이 증가하게 되고 유리병의 생산효율을 저하시키는 원인이 된다. 이 문제점을 해결하기 위한 실험을 다음의 3가지 방법으로 실시하여 보았다. 즉 연구를 위하여 용융온도를 높이는 방법과 Booster를 사용하는 방법, Bubbler를 사용하는 방법으로 하였다. 그 결과 Booster 사용시 판유리 파유리 혼입율 90%, Bubbler 사용시 혼입율 70%, 용융온도를 $1480^{\circ}C$에서 $1560^{\circ}C$ 증가시 혼입율 60%로 혼입율을 감소시킬 수 있는 결과를 얻었다. 여기서 용융온도를 증가시키는 방법은 용해로 수명단축과 연료비 상승에 문제점이 있으므로 현실적으로 적용이 불가능한 방법이며, Booster 사용방법은 용해로 Bottom 부위의 용융 유리에 열을 가하여 열대류에 의해 유동성을 증진시키므로 유리의 균질화에는 양호 하나 전기에너지 소비가 많은 단점이 있다. Bubbler 사용방법은 압축공기에 의한 물리적인 대류 증진방법으로 균질화 면에서는 Booster보다는 못하나 가장 경제적인 장점이 있는 방법임을 알 수 있었다.

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Rule-Based Fuzzy-Neural Networks Using the Identification Algorithm of the GA Hybrid Scheme

  • Park, Ho-Sung;Oh, Sung-Kwun
    • International Journal of Control, Automation, and Systems
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    • 제1권1호
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    • pp.101-110
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    • 2003
  • This paper introduces an identification method for nonlinear models in the form of rule-based Fuzzy-Neural Networks (FNN). In this study, the development of the rule-based fuzzy neural networks focuses on the technologies of Computational Intelligence (CI), namely fuzzy sets, neural networks, and genetic algorithms. The FNN modeling and identification environment realizes parameter identification through synergistic usage of clustering techniques, genetic optimization and a complex search method. We use a HCM (Hard C-Means) clustering algorithm to determine initial apexes of the membership functions of the information granules used in this fuzzy model. The parameters such as apexes of membership functions, learning rates, and momentum coefficients are then adjusted using the identification algorithm of a GA hybrid scheme. The proposed GA hybrid scheme effectively combines the GA with the improved com-plex method to guarantee both global optimization and local convergence. An aggregate objective function (performance index) with a weighting factor is introduced to achieve a sound balance between approximation and generalization of the model. According to the selection and adjustment of the weighting factor of this objective function, we reveal how to design a model having sound approximation and generalization abilities. The proposed model is experimented with using several time series data (gas furnace, sewage treatment process, and NOx emission process data from gas turbine power plants).

알루미늄 발포소재의 성형 공정 인자가 기공제어에 미치는 영향 (Effects of Process Parameters on Cell Control of Aluminum Foal Material)

  • 전용필;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.163-166
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    • 1997
  • Aluminium foam material is a highly porous material having complicated cellular structure defined by randomly distributed air pores in metallic matrix. this structure gives the aluminium a set of properties which cannot be achieved by any of conventional treatments. The properties of aluminium foam material significantly depend on its porosity, so that a desired profile of properties can be tailored by changing the foam density. Melting method is the one of foaming processes, which the production has long been considered difficult to realize becaues of such problems as the low foamability of molten metal, the varying size of. cellular structures, solidification shrinkage and so on. These problems, however, have gradually been solved by researchers and some manufacturers are now producing foamed aluminum by their own methods. Most of all, the parameters of solving problem in electric furnace were stirring temperature, stirring velocity, foaming temper:iture, and so on. But it has not considered about those in induction heating, foaming velocity and foaming temperature in semi-solid state yet. Therefore, this paper presents the effects on these parameter to control cell size, quantity and distribution.

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