• Title/Summary/Keyword: Fuel flow control

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Research and Development of a 2.9 Liter Light-duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 2.9 리터급 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Oh, Se-Doo;Lee, Gee-Soo;Lim, Ock-Taek;Pyo, Young-Dug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.107-116
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    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5 kgfm(based on 2,000 rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

Experimental Study on Natural Gas Conversion Vehicle(2) - Evaluation of Injection System (천연가스 개조 승용차에 대한 실험적 연구(2) - 분사 시스템 평가)

  • Kim, Hyung-Gu;Kwon, Suntae;Ohm, Inyong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.4
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    • pp.444-453
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    • 2015
  • In the previous study, several problems were observed in a NG conversion vehicle, which were fail of air-fuel ratio closed loop control, aggravated fuel economy, increased harmful emission and declined roadability. It was provisionally supposed that the mismatch of injection system with the engine caused these performance deterioration. In this context, the characteristics of fuel injection system of commercial conversion kit for NG were investigated experimentally varying the engine speed, fuel rail pressure and volume. The results are as follows; The injection quantity decreases as the engine speed increases due to the extremely small rail volume of the presenting system and flow rate of No. 2 injector are always lower than that of the other ones regardless of the speed under the dynamic operation condition. Furthermore the existing system does not meet the required fuel quantity for the normal engine operation over 3000 RPM. On the other hands, the large rail volume systems ease and/or eliminate the difference of injection quantity between the injectors according to the speed variation, however, these systems decrease injection flow rate and still cannot supply sufficient fuel. Finally, suitable combination of the higher rail pressure and the larger rail volume might be a solution about these problems.

Research and Development of a Light-Duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Chon, Mun Soo;Park, Jung-Kwon
    • Journal of Institute of Convergence Technology
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    • v.2 no.1
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    • pp.24-30
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    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40 MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5kgfm(based on 2,000rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

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Effect of Vanes on Flow Distribution in a Diffuser Type Recuperator Header (디퓨저 타입 레큐퍼레이터 헤더에서 유동분배에 미치는 베인의 영향)

  • Jeong Young-Jun;Kim Seo-Young;Kim Kwang-Ho;Kwak Jae-Su;Kang Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.10
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    • pp.819-825
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    • 2006
  • In a SOFC/GT (solid oxide fuel cell/gas turbine) hybrid power generation system, the recuperator is an indispensible component to enhance system performance. Since the expansion ratio to the recuperator core is very large, generally, the effective header design to distribute the flow uniformly before entering the core is crucial to guarantee the required performance. In the present study, we focus on the design of a diffuser type recuperator header with a 90 degree turn inlet port. To reduce the flow separation and recirculation flows, multiple horizontal vanes are used. The number of horizontal vanes is varied from 0 to 24. The air flow velocity is measured at 40 points just behind the core outlet by using a hot wire anemometer. Then, the flow non-uniformity is evaluated from the measured flow velocity. The experimental results showed that inlet air velocity did not effect on relative flow non-uniformity. According to increasing the number of horizontal vanes, flow non-uniformity reduced about $40{\sim}50%$ than without using horizontal vanes.

Performance Analysis, Real Time Simulation and Control of Medium-Scale Commercial Aircraft Turbofan Engine

  • Kong, Chang-Duk;Jayoung Ki;Chung, Suk-Chou
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.776-787
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    • 2001
  • The turbofan engine performance analysis for a medium scale commercial aircraft was carried out and the LQR control scheme for performance optimization was studied. By using scaled component maps from well-known CF6 engine characteristics, the steady-state performance analysis result was compared with BR715-56 engine performance data. The transient performance analysis was performed with four fuel schedules. The linear simulation was done at the maximum take-off condition. The real time linear simulation was performed by interpolation of the system matrices, which used the least square method as the function of LPC rotational speed. By using linear system matrices of design point, the LQR controller which used control variables for the fuel flow and the LPC bleed air was designed.

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Effect of Hydrogen Recirculation on the Performance of Polymer Electrolyte Membrane Fuel Cell with Dead Ended Mode (Dead ended 모드에서 수소 재순환이 고분자전해질연료전지의 성능에 미치는 영향)

  • Kim, Junseob;Kim, Junbom
    • Korean Chemical Engineering Research
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    • v.57 no.4
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    • pp.531-538
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    • 2019
  • As the performance of PEMFC has been improved, the water and heat generated by reaction have increased so, the water and heat management of PEMFC is becoming more important. In this study, hydrogen recirculation was applied as the water management technique and the effect of recirculation flow rate, purge interval and duration on the performance of PEMFC was investigated. Anode pressure, fuel humidity and utilization, water discharge amount was measured to check the effect of purge conditions on performance. As the recirculation flow rate has increased, the performance of PEMFC became lower due to decrease of anode outlet pressure. According to the purge conditions, instantaneous voltage drop has occurred because of accumulated water. In frequent purge conditions, the performance of PEMFC gradually decreased due to fuel humidity control failure. Stable performance and high fuel utilization was achieved on this work by analyzing the effect of purge conditions.

Performance Enhancement of a PEMFC by Modification of Air Inlet Flow Header Configuration (공기측 입구헤더의 형상 개선을 통한 고분자 전해질 연료전지의 성능 향상)

  • Kim, Won-Nyun;Kim, Yun-Ho;Kim, Seo-Young
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.4
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    • pp.339-345
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    • 2007
  • In the present study, a 10-cell PEMFC stack with straight type cathode flow channels is employed to investigate the effect of inlet air flow header configuration on the overall fuel cell performance. Four different types of inlet flow headers are considered and the flow patterns according to the air inlet flow header configuration are numerically obtained. The computed result for a modified header predicts about 8.5% improvement in the air flow distribution at 10-cell cathode channel inlets. Experiments are also carried out to confirm the numerical findings by measuring actual air flow distributions and the polarization curves of the PEMFC stack.

An optimal control in cement kiln heat-up (시멘트 소성로 가열 단계에서의 최적 제어)

  • 김송호;이광순;이원규
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.468-470
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    • 1986
  • An optimal control in heat-up operation was formulated for minimizing the quadratic performance criterion which is a function of temperature, temperature gradient in the wall and fuel flow rate. For optimal control law computations mathematical model was simplified with assumptions and then linearized by use of orthogonal collocation in radial direction. Effects of weighting function assigned to temperature and temperature gradient and final time were compared with industrial data.

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Study on the Exhaust Heat Recovery Equipment in a Factory - On the Performance of a U-shape Multitube Heat Exchanger - (공장폐열(工場廢熱) 회수장치(回收裝置)에 관한 연구(硏究) -U자형(字型) 다관식(多管式) 열교환기(熱交換機)의 성능(性能)에 관하여-)

  • Kim, Yung Bok;Song, Hyun Kap
    • Journal of Biosystems Engineering
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    • v.8 no.2
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    • pp.49-61
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    • 1983
  • U shape multitube heat exchanger was equipped in the flue to recover the exhaust heat from the boiler system. The fluids of the exhaust heat recovery equipment were the flue gas as the hot fluid, and the water as the cold fluid. The flow geometry of the fluids was cross flow - two pass, the hot fluid being mixed and the cold fluid unmixed. The results of the theoretical and the experimental analysis and the economic evaluation are summarized as follows. 1) The heat exchanger effectiveness and the temperature efficiency of the hot fluid were about 35% when the fuel consumption rate was 140 - 150 L/15min. The temperature efficiency for the cold fluid ranged from 3.0% to 4.5%. The insulation efficiency ranged from 85% to 98%, which was better than the KS air preheater insulation efficiency of 90%. 2) The relationship between the fuel consumption rate, F, and the outlet temperature, $T_{h2}$, of the flue gas from the heat exchanger was $T_{h2}$ = 0.927F + 110. In order to prevent the low temperature corrosion from the coagulation of $SO_3$, it is necessary to maintain the fuel consumption rate above 82 L/15min. 3) The ratio of the exhaust heat from the boiler system to the total energy consumption was about 14.5%. With the installation of the exhaust heat recovery equipment, the energy recovery ratio to the exhaust heat was about 25%. Accordingly, about 3.6% of the total fuel consumption was estimated to be saved. 4) Economic analysis indicated that the installation of the exhaust heat recovery equipment was feasible to save the energy, because the capital reocvery period was only 10 months when the fuel consumption rate was 80 L/15min. 4 months when it was 160 L/15min. 5) Based on the theoretical and the experimental analysis, it was estimated to save the energy of about 18 million Won per year, if four heat exchangers are installed in a factory. 6) A further study is recommended to identify the relationship among the flow rate of the exhaust gas, the size of the heat exchanger and the capacity of the air preheater. For a maximum heat recovery from the exhaust gas an automatic control system is required to control the flow rate of the cold fluid depending on the boiler load.

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A SRF Power Flow Control Method for Grid-Connected Single-Phase Inverter Systems (단상 계통연계 인버터의 SRF 전력제어 방법)

  • Park, Han-Eol;Kim, Eun-Seok;Song, Joong-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.5
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    • pp.129-135
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    • 2010
  • It is well known that distributed generation(DG) system using renewable energy is an alternative to solve the problems which result from the exhaustion of fossil fuel and the environmental pollution. A PWM inverter is required for a power flow control in the DG systems. This paper proposes a SRF power flow control method considering grid impedance in grid-connected single-phase inverter systems. The proposed SRF power flow control method can provide a voltage-reference for the single-phase inverter even without any grid impedance estimation so that the single-phase inverter system could operate in stand-alone mode and grid-connected mode based on the known nominal value of grid impedance. Also independent controls of active and reactive power are achieved by the proposed control method. The effectiveness and the validity of the proposed control method are demonstrated through simulations. The simulation results show that the proposed control method can control properly power flow in grid-connected single-phase inverter systems.