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EVALUATION AND TEST OF A CRACK INITIATION FOR A 316 SS CYLINDRICAL Y-JUNCTION STRUCTURE IN A LIQUID METAL REACTOR

  • Park, Chang-Gyu;Kim, Jong-Bum;Lee, Jae-Han
    • Nuclear Engineering and Technology
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    • 제38권3호
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    • pp.293-300
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    • 2006
  • A liquid metal reactor (LMR) operated at high temperatures is subjected to both cyclic mechanical loading and thermal loading; thus, creep-fatigue is a major concern to be addressed with regard to maintaining structural integrity. The Korea Advanced Liquid Metal Reactor (KALIMER), which has a normal operating temperature of $545^{\circ}C$ and a total service life time of 60 years, is composed of various cylindrical structures, such as the reactor vessel and the reactor baffle. This study focuses on the creepfatigue crack initiation for a cylindrical Y-junction structure made of 316 stainless steel (SS), which is subjected to cyclic axial tensile loading and thermal loading at a high-temperature hold time of $545^{\circ}C$. The evaluation of the considered creep-fatigue crack initiation was carried out utilizing the ${\sigma}_d$ approach of the RCC-MR A16 guide, which is the high-temperature defect assessment procedure. This procedure is based on the total accumulated strain during the service time. To confirm the evaluated result, a high-temperature creep-fatigue structural test was performed. The test model had a circumferential through wall defect at the center of the model. The defect front of the test model was investigated after the $100^{th}$ cycle of the testing by utilizing a metallurgical inspection technique with an optical microscope, after which the test result was compared with the evaluation result. This study shows how creep-fatigue crack initiation for a high-temperature structure can be predicted with conservatism per the RCC-MR A16 guide.

균일 열부가 하중을 받는 사각판의 자유 진동특성 연구 Part II. 고유진동 실험 (Free Vibration Characteristics of Rectangular Plates under Uniform Thermal Loading Part II. Experimental Modal Test)

  • 전병희;강휘원;이영신
    • 한국항공우주학회지
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    • 제39권2호
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    • pp.106-113
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    • 2011
  • 본 논문에서는 균일 열부가 하중을 받는 사각판의 자유 진동특성을 실험을 통하여 연구하였다. 사각판의 재질은 알루미늄, 강재 및 스테인레스 강이고 사각판의 재원은 0.1 $\times$ 0.1 $\times$ 0.002 m 이다. 열부가 하중을 위해 적외선 석영 램프를 사용하였고, 전력조절을 위해 PCS(Power Control System)을 사용하였으며, 주파수 함수를 얻기 위해 비접촉식 진동측정 장비를 사용하였다. 부가한 온도 조건은 상온에서부터 $300^{\circ}C$까지 $50^{\circ}C$간격으로 부가하였다. 경계조건은 번지코드를 사용하여 자유-자유 조건을 구현하였다. 사각판의 전면 전체를 균일하게 가열하였다.

다단 천음속 압축기의 유동 불안정성에 관한 실험적 연구 (Experimental Research on Aerodynamic Instabilities in a Multi Stage Transonic Axial Compressor)

  • 강영석;박태춘;황오식;임형수;양수석
    • 한국유체기계학회 논문집
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    • 제15권2호
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    • pp.12-19
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    • 2012
  • This study presents unsteady and unstable characteristics of three stage transonic axial compressor, developed by Korea Aerospace Research Institute. As approaching to the unstable operating region at the 103% design speed of the compressor, a modal type stall precursor appears in front of highly loaded 3rd rotor row at first, and it propagates to the upstream. On the contrary, actual stall cell initiates from the stall precursor in front of the 1st rotor row, and it propagates to the downstream of the compressor. After the stall region reached the 3rd stage and stall cell rotates circumferentially about 360 deg, it develops to one dimensional compressor surge mode. It shows a mild surge behaviour with 3~4 Hz frequency. From the test data, it can be suggested that there is a priority to give an optimum blade loading distributions to construct a multi stage transonic axial compressor stages either to secure more stable compressor operating ranges, or to maximize the compressor efficiency.

Electric Propulsion Naval Ships with Energy Storage Modules through AFE Converters

  • Kim, So-Yeon;Choe, Sehwa;Ko, Sanggi;Kim, Sungmin;Sul, Seung-Ki
    • Journal of Power Electronics
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    • 제14권2호
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    • pp.402-412
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    • 2014
  • This paper proposes a novel electric propulsion system for naval ships, which consists of Active Front End (AFE) converters directly connected to battery Energy Storage Modules (ESMs). Employing the proposed AFE converters with ESMs in the power systems of naval ships can enhance the reliability and quality of the electric power. Furthermore, the fuel-efficiency of the generator can be improved by a higher loading factor of the generator and its prime movers. The proposed AFE configuration does not require an additional dedicated DC/AC converter for the ESMs. Instead of that, the AFE converter itself can control the DC link voltage and the discharging and/or charging of the ESMs. A control scheme to achieve these control objectives is also presented in this paper. The overall power system, including the generators and electrical loads of a naval ship, is implemented by a small scaled Power Hardware-In-the-Loop (PHIL) simulator. Through this experimental setup, the proposed system configuration and the power control strategies are verified. It is shown that the fuel-efficiency and transient dynamics can be improved in the normal and contingency operation modes.

반도체 설비의 Fan Filter Unit 에서 발생하는 진동이 Wafer 생산성에 미치는 영향

  • 조귀영
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 춘계학술대회 논문집
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    • pp.121-121
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    • 2014
  • 본 연구에서는 반도체 제조의 Diffusion 공정설비의 FFU (Fan Filter Unit) 진동에 의해 발생한 wafer 불량 현상을 규명 및 개선하였다. EFEM(Equipment Front End Module)의 Loading 부에 장착된 FOUP(Front Opening Unified Pod)에 들어 있는 Wafer 들이 설비 EFEM 하부로 떨어져 깨지거나 FOUP 내에서 겹침 현상이 발생하는 것을 확인하였다. 이에 생산현장의 모든 Diffusion 공정 설비를 조사하였으며, 그 결과 A 사(社)의 특정 설비에서만 발생되는 현상임을 확인하였다. 해당 A사(社)설비군에서만 월 평균 10 건의 Slot Mapping Error 가 발생하였으며, 이로 인해 Wafer가 재 제조된 매수가 월 평균 53 매로 확인되었다. 따라서 본 연구는 A 사(社)설비에서 발생하는 Mapping Error 의 원인 규명 및 개선을 위해 추진되었다. 총 12 개의 항목을 불량 발생 원인 후보 군으로 선정 후 예비 진단한 결과 FFU(Fan Filter Unit)에 의한 문제 발생 가능성이 가장 높을 것으로 추정되었다. 이에 따라 4 개의 서로 다른 물리적 환경/조건에서 진동을 측정하였으며, 최종 평가 결과 Motor 와 Blade 의 불균형에서 기인한 진동이 설비의 loader 부에 직접적으로 영향을 주는 것을 확인하였다. 진동 문제를 해결하기 위해 고 RPM blade 에서 저 RPM 및 유량 감소를 보완할 수 있는 신규모델로 교체하였다. 신규 Module(blade/motor) 장착 후 Load port 에서의 진동 측정 결과 개선 전 대비 91% 감소하였으며, 결과적으로 Slot mapping error 발생 건수가 50% 이상 감소되는 효과와 Wafer 재 제조 매수도 월 평균 약 43% 감소하는 효과를 얻을 수 있었다.

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경량화용 사이드부재의 적층구성 및 단면형상 변화에 따른 에너지흡수 특성 (Energy Absorption Characteristics of Side Member for Light-weight Having Various Stacking Condition and Shape of Section)

  • 이길성;서현경;양인영;심재기
    • 대한기계학회논문집A
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    • 제31권6호
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    • pp.671-678
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    • 2007
  • Front-side members of automobile, such as the hat shaped section members, are structures with the greatest energy absorbing capability in a front-end collision of vehicle. This paper was performed to analyze energy absorption characteristics of the hat shaped section members, which are basic shape of side member. The hat shaped section members consisted of the spot welded side member which was utilized to an actual vehicle and CFRP side member for lightweight of vehicle structural member. The members were tested under static axial loading by universal testing machine. Currently, stacking condition related to the collapse characteristics of composite materials is being considered as an issue fer the structural efficiency and safety of automobiles, aerospace vehicles, trains, ships even elevators during collision. So, energy absorption characteristics were analyzed according to stacking condition and shape of section and compared the results of spot welded side member with those of CFRP side member.

Wave propagation in a concrete filled steel tubular column due to transient impact load

  • Ding, Xuanming;Fan, Yuming;Kong, Gangqiang;Zheng, Changjie
    • Steel and Composite Structures
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    • 제17권6호
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    • pp.891-906
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    • 2014
  • This study aims to present a three dimensional finite element model to investigate the wave propagation in a concrete filled steel tubular column (CFSC) due to transient impact load. Both the concrete and steel are regarded as linear elastic material. The impact load is simulated by a semi sinusoidal impulse. Besides the CFSC models, a concrete column (CC) model is established for comparing under the same loading condition. The propagation characteristics of the transient waves in CFSC are analyzed in detail. The results show that at the intial stage of the wave propagation, the velocity waves in CFSC are almost the same as those in CC before they arrive at the steel tube. When the waves reach the column side, the velocity responses of CFSC are different from those of CC and the difference is more and more obvious as the waves travel down along the column shaft. The travel distance of the wave front in CFSC is farther than that in CC at the same time. For different wave speeds in steel and concrete material, the wave front in CFSC presents an arch shape, the apex of which locates at the center of the column. Differently, the wave front in CC presents a plane surface. Three dimensional effects on top of CFSC are obvious, therefore, the peak value and arrival time of incident wave crests have great difference at different locations in the radial direction. High-frequency waves on the waveforms are observed. The time difference between incident and reflected wave peaks decreases significantly with r/R when r/R < 0.6, however, it almost keeps constant when $r/R{\geq}0.6$. The time duration between incident and reflected waves calculated by 3D FEM is approximately equal to that calculated by 1D wave theory when r/R is about 2/3.

전·후면판 공용방식 접합부를 갖는 강-PSC 혼합구조의 휨 및 전단거동 (The Flexural and Shear Behaviors of Steel-PSC Mixed Structural System with Front-Rear Plate Connection)

  • 노병철;조성용;박현철;김문겸
    • 한국구조물진단유지관리공학회 논문집
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    • 제11권6호
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    • pp.201-212
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    • 2007
  • 연구에서는 전 후면판 공용방식의 접합부를 갖는 강-PSC 혼합구조의 휨모멘트와 처짐의 관계 및 하중과 변위의 관계 특성을 파악하기 위해 기존 접합부(R형) 방식과 개선된 접합부 방식에 대하여 실험을 수행하였으며, 프리스트레싱력이 강-PSC 혼합구조의 하중과 변위에 미치는 영향을 파악하기 위해 접합부 형상에 따라 프리스트레싱력을 도입한 경우와 도입하지 않은 경우에 대하여도 실험을 수행하였다. 개선된 L형 전후면판 공용 접합부 방식의 하중-처짐 및 파괴모드를 비교 분석한 결과, 프리스트레싱을 가한 개선된 접합부 방식이 기존 접합부 방식에 비해 보다 우수한 하중저항성능을 나타냈으며, 강도 및 강성 측면에서도 우수한 것으로 나타났다. 따라서 개선된 접합부 방식을 강-PSC 혼합구조에 적용이 가능할 것으로 판단된다.

파랑하중에 의한 잠제 주변 해저지반의 3차원 동적응답 특성 (3D Characteristics of Dynamic Response of Seabed around Submerged Breakwater Due to Wave Loading)

  • 허동수;박종률;이우동
    • 한국해양공학회지
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    • 제28권4호
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    • pp.331-337
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    • 2014
  • We analyzed the 3-D characteristics of the dynamic response of seabed around a submerged breakwater due to wave loading using a 3-D numerical scheme (LES-WASS-3D). Using our model, which considers the wave-structure-sandy seabed interactions in a 3-D wave field, we were able to investigate the 3-D characteristics of the pore-water pressure in the seabed around the submerged breakwater under various incident wave conditions. To verify the 3-D numerical analysis method suggested in this study, we compared the numerical results with the existing experimental results and found good agreement between them. The numerical analysis reveals that high pore-water pressure in the seabed is generated below a large wave height at the front slope of the submerged breakwater. It was also shown that the non-dimensional pore-water pressure in the seabed increases as the wave period increases because the wave energy dissipation decreases on the submerged breakwater and seabed as the wave period increases.

복합하중을 받는 평판에 존재하는 반타원 표면균열의 공학적 탄소성 파괴해석법 (Engineering Elastic-Plastic Fracture Analysis for Semi-Elliptical Surface Cracked Plates Under Combined Bending and Tension)

  • 심도준;김윤재;최재붕;김영진
    • 대한기계학회논문집A
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    • 제26권6호
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    • pp.1127-1134
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    • 2002
  • The present paper provides an engineering J estimation equation for surface cracked plates under combined bending and tension. The proposed equation is based on the reference stress approach, and the most relevant normalising loads to define the reference stress for accurate J estimations are given for surface cracked plates under combined bending and tension. Comparisons with J results from extensive 3-D FE analyses, covering a wide range of crack geometry, plate geometry and loading combination, show overall good agreement not only at the deepest point but also at arbitrary points along the crack front. for pure tension, agreement between the estimated J and the FE results is excellent, even at the surface point. On the other hand, for pure bending and combined bending and tension, the estimated J values become less accurate for locations close to the surface point. Thus the results in this paper will be useful to assess short-term fracture or low cycle fatigue of surface defects in plates under combined bending and tension.