• Title/Summary/Keyword: Friction speed

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Effects of Composition of Metallic Friction Materials on Tribological Characteristics on Sintered Metallic Brake Pads and Low-Alloy Heat-Resistance Steel for Trains (철도차량용 금속계 소결마찰재의 조성에 따른 트라이볼로지 특성)

  • Yang, Yong Joon;Lee, Hi Sung
    • Tribology and Lubricants
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    • v.30 no.6
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    • pp.330-336
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    • 2014
  • Sintered metallic brake pads and low alloy heat resistance steel disks are applied to mechanical brake systems in high energy moving machines that are associated with recently developed 200km/h trains. This has led to the speed-up of conventional urban rapid transit. In this study, we use a lab-scale dynamometer to investigate the effects of the composition of friction materials on the tribological characteristics of sintered metallic brake pads and low alloy heat resistance steel under dry sliding conditions. We conduct test under a continuous pressure of 5.5 MPa at various speeds. To determine the optimal composition of friction materials for 200 km/h train, we test and the evaluate frictional characteristics such as friction coefficients, friction stability, wear rate, and the temperature of friction material, which depend on the relative composition of the Cu-Sn and Fe components. The results clearly demonstrate that the average friction coefficient is lower for all speed conditions, when a large quantity of iron power is added. The specimen of 25 wt% iron powder that was added decreased the wear of the friction materials and the roughness of the disc surface. However when 35 wt% iron powder was added, the disc roughness and the wear rate of friction materials increased By increasing the amount of iron powder, the surface roughness, and temperature of the friction materials increased, so the average friction coefficients decreased. An oxidation layer of $Fe_2O_3$ was formed on both friction surfaces.

Influence of different parameters on nonlinear friction-induced vibration characteristics of water lubricated stern bearings

  • Lin, Chang-Gang;Zou, Ming-Song;Zhang, Hai-Cheng;Qi, Li-Bo;Liu, Shu-Xiao
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.13 no.1
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    • pp.746-757
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    • 2021
  • To investigate the mechanism of friction-induced vibration and noise of ship water lubricated stern bearings, a two-degree-of-freedom (2-DOF) nonlinear self-excited vibration model is established. The novelty of this work lies in the detailed analysis of influence of different parameters on the stability and nonlinear vibration characteristics of the system, which provides a theoretical basis for the various friction vibration and noise phenomenon and has a very important directive meaning for low noise design of water lubricated stern bearings. The results reveal that the change of any parameter, such as rotating speed of shaft, contact pressure, friction coefficient, system damping and stiffness, has an important influence on the stability and nonlinear response of the system. The vibration amplitudes of the system increase as (a) rotating speed of shaft, contact pressure, and the ratio of static friction coefficient to dynamic friction coefficient increase and (b) the transmission damping between motor and shaft decreases. The frequency spectrum of the system is modulated by the first mode natural frequency, which is continuous multi-harmonics of the first mode natural frequency. The response of the system presents a quasi-periodic motion.

The Effects of Additional Factors on the Engine Friction Characteristics (엔진 마찰 특성에 미치는 부수적 인자의 영향)

  • Cho, Myung-Rae;Kim, Joong-Soo;Oh, Dae-Yoon;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2159-2164
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    • 2002
  • This paper reports on the effects of additional factors on the engine friction characteristics. The total friction loss of engine is composed of pumping and mechanical friction loss. The pumping loss was calculated from the cylinder pressure, and the mechanical friction loss was measured by strip-down method under the motoring condition. The various parameters were tested. The engine friction loss was much affected by oil and coolant temperature. The low viscosity oil was very effective to reduce the friction loss, and friction modifier was very useful to reduce the friction loss at lower engine speed. The engine friction loss was varied with engine running time because of surface roughness decreasing and oil degradation. To prevent oil-churning effect, it was very important to maintain the proper oil level. The presented results will be very useful to understand friction characteristics of engine.

Development of Friction Loss Measurement Device at Low Speed of Turbocharger in a Passenger Vehicle (승용차용 터보과급기의 저속 영역 마찰 손실 측정 장치 개발)

  • Chung, Jin Eun;Lee, Sang Woon;Jeon, Se Hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.585-591
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    • 2017
  • Turbocharging is widely used in diesel and gasoline engines as an effective way to reduce fuel consumption. But turbochargers have turbo-lag due to mechanical friction losses. Bearing friction losses are a major cause of mechanical friction losses and are particularly intensified in the lower speed range of the engine. Current turbochargers mostly use oil bearings (two journal bearings and one thrust bearing). In this study, we focus on the bearing friction in the lower speed range. Experimental equipment was made using a drive motor, load cell, magnetic coupling, and oil control system. We measured the friction losses of the turbocharger while considering the influence of the rotation speed, oil temperature, and pressure. The friction power losses increased exponentially when the turbocharger speed increased.

Speed Estimation from Tire Marks for Vehicle Accident Reconstruction (곡선 형태의 타이어 자국으로부터 차량사고시 속도추정)

  • Kim, Min-Seok;Lee, Ji-Hoon;Yoo, Wan-Suk;Kim, Kee-Nam
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.128-133
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    • 2008
  • In this paper, a new technique was suggested to estimate vehicle speed for the traffic accident reconstruction, and accident investigators can estimate initial vehicle speed based on this suggested technique. Turning tests with several vehicle speeds were executed and compared with the motion of the vehicle and the shape of the tire marks. A new method for estimating the coefficient of friction is suggested by using the longitudinal and lateral components of tire marks. And also, a speed calculation graph is suggested to estimate vehicle speed for traffic accident reconstruction.

Dynamic Characteristic Analysis of 3-Piece Freight Vehicle with Wedge Friction Damper Using ADAMS (ADAMS를 이용한 3-Piece 마찰 웨지 댐퍼가 장착된 화차의 동특성 해석)

  • Lee, Chul-Hyung;Han, Myung-Jae;Park, Tae-Won
    • Journal of the Korean Society for Railway
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    • v.20 no.3
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    • pp.299-310
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    • 2017
  • In this work, an independent-load friction wedge model was developed using the ADAMS/View program to predict the performance of a freight vehicle with a bogie employing a 3-piece friction wedge. The friction wedge model can generate friction according to lateral and vertical directions of the bolster. The developed friction wedge model was applied to the ADAMS/Rail vehicle model, and results of the dynamic analysis showed a critical speed of 210km/h. In the linear safety analysis, it was confirmed that the lateral and vertical limit of acceleration of the vehicle were satisfied based on UIC518. In the 300R curve line, the application speed was 70km/h, which was satisfied with the limit acceleration of the car-body and bogie based on UIC518. Also, the developed model satisfied the wheel loading, lateral force and derailment coefficient of "The Regulations on Safety Standards for Railway Vehicles"

Satellite Attitude Control on Reaction Wheel Low-Speed Region (반작용휠 저속구간에서의 위성자세제어)

  • Son, Jun-Won;Park, Young-Woong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.11
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    • pp.967-974
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    • 2017
  • Reaction wheel shows nonlinear torque response on low-speed region due to friction. Thus precise satellite attitude control on this region is hard to achieve. Previous research tries to solve this problem, by compensating friction or applying dither command. However, due to difficulties of drag torque modeling or frequent zero wheel speed crossing, these methods are not suitable to apply on the real satellite attitude control. To solve this problem, we propose the attitude controller gain adjustment method based on the attitude error.

Friction Analysis of Spindle Bearings

  • Chang, Hun-Keun;Young Sun;Han, Dong-Chul
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.42-48
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    • 2000
  • Friction in bearing exerts an important effect upon power dissipation and heat generation of spindle system. This paper presents frictional moments derived from rotational axis coordinate system of spindle and frictional characteristics to spindle speed A frictional moment of spindle bearings is derived by work-energy method. Differential sliding moments in outer raceway has a major effect upon frictional resistance; spin sliding moments in inner raceway has a secondary effect. As spindle speed increases, also the frictional moments increase. In high-speed region, ceramic ball bearing 몬 smaller frictional moment than steel ball bearing.

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Experimental Analysis of Ceramic Coated High Power Brake Discs (세라믹 코팅 고에너지 제동 디스크의 마찰특성 연구)

  • 강부병;이희성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.97-107
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    • 1998
  • Three different kinds of brake discs including two coated brake discs and one steel disc were tested under the same experimental conditions on a reduced scale braking test bench. Braking test bench was specially designed to analyse thermo-mechanical and frictional behaviors of two sizes of brake discs in stop and hold braking modes. And Plasma spray coating technique was used to coat ceramic powder on the discs. In the test four commercial brake pads were coupled with discs. Ceramic coated discs had shown good stability in friction coefficient at high speed and high energy braking conditions. But they caused large pad mass wear loss compared with the steel disc. It was shown that thermal barrier effect in ceramic coated discs adjusted the thermal partition between pad and disc. For a steel disc, it had shown fluctuating friction coefficient at high speed but a fittie pad mass wear loss compared with ceramic coated discs.

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