• Title/Summary/Keyword: Friction reduction

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Surface Texturing for Low Friction Mechanical Components

  • Iqbal, K. Y. Mohd;Segu, D. Z.;Pyung, H.;Kim, J. H.;Kim, S. S.
    • Tribology and Lubricants
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    • v.31 no.6
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    • pp.287-293
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    • 2015
  • Laser surface texturing (LST), a surface engineering modification, has been considered as one of the new processes used to improve tribological characteristics of materials by creating artificially patterned microstructure on the contact surface of mechanical components. In LST technology, the laser is optimized to obtain or manufacture the dimples with maximum precision. The micro-dimples reduce the coefficients of friction and also improve the wear resistance of materials. This study investigates the effect of dimple density is investigated. For this purpose, a ball-on-disc type tester is used with AISI 52100 bearing steel as the test material. Discs are textured with a 5% and 10% dimple density. Experimental work is performed with normal loads of 5 N, 10 N, and 15 N under a fixed speed of 150 rpm at room temperature. The effect of the textured surface is compared to that of the untextured one. Experimental results show that the textured surface yields lower friction coefficients compared to those of untextured surfaces. Specifically, the 10% dimple density textured surface shows better friction reduction behavior than the 5% dimple density textured sample, and has an 18% improvement in friction reduction compared with the untextured samples. Microscopic observation using a scanning electron microscope (SEM) shows that the major friction mechanisms of the AISI 52100 bearing steel are adhesion, plastic deformation, and ploughing.

Pile Design for Negative Skin Friction (부마찰력을 고려한 말뚝기초 설계)

  • 윤여원
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.07a
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    • pp.141-154
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    • 1999
  • Under the compressible circumstance of a soil deposit, the soil move downward relative to the pile. The down drag force requires higher point bearing and causes failure of a pile from time to time. In this paper the mechanism of negative skin friction on a pile, design and reduction of the negative friction is reviewed.

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Experimental Investigation on the Drag Reduction Mechanism of Outer-layer Vertical Blades Array using Stereoscopic Time-Resolved PIV (스테레오 시간분해 입자영상유속계를 이용한 외부경계층 수직날 배열에 의한 마찰저항 저감 기구에 관한 실험적 조사)

  • Lee, Inwon;Park, Seong-Hyeon;Chun, Ho-Hwan;Hwang, Arom;An, Nam-Hyun
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.95-101
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    • 2013
  • A stereo PIV measurements in a circulating water channel has been performed to investigate the skin friction reduction mechanism of the outer-layer vertical blades first devised by Hutchins. In a recent PIV measurement study, considerable skin friction reduction was achieved as much as 2.73%~7.95% by outer-layer vertical blades array. In the present study, the influence of vertical blades array upon the characteristics of the turbulent coherent structures was analyzed by proper orthogonal decomposition method. It is observed that the vortical structures are cut and deformed by blades array and also the turbulent intensity and the Reynolds stress were weakened by the blades. These phenomena strongly associate the skin-friction drag reduction mechanism in the turbulent boundary layer flow.

Analysis of Planocentric Gear

  • Kim, H.J.
    • Agricultural and Biosystems Engineering
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    • v.7 no.1
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    • pp.13-17
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    • 2006
  • The planocentric gear, known as wobble mechanism, has been used for speed reducing mechanism as an ingenious mechanism. The modem application can be found in the backrest adjusting mechanism of a vehicle reclinable seat, fluid pumps and aircraft hoist and winches. Higher speed reduction ratios, high load capacity, lower weight, and compactness are the main advantages of this gear. This paper presents velocity and static force analysis to investigate the friction lock of the planocentric gear. The rectilinear tooth profile is used to maximize the speed reduction ratio. The equivalent linkage system is used for the analysis of instantaneous motion. As the results, the transmission efficiency of the planocentric gear is found and the friction lock of the system is determined for the friction coefficients of journals. A numerical example that illustrates the developed analysis is presented.

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Lubrication Characteristics of Surface Textured Hydraulic Machine Components (표면조직 가공한 유압부품면에서의 윤활특성)

  • Lee, J.O.;Park, T.J.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.26-31
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    • 2012
  • Friction reduction between sliding hydraulic machine components is required to improve efficiency and reliability of hydraulic machineries. It is recently reported that surface texturing on sliding bearing surfaces can reduce the friction force highly. In this paper, numerical analysis is carried out to investigate the effect of dimple numbers and inlet boundary pressures on the lubrication characteristics of a parallel sliding bearing using a commercial computational fluid dynamics (CFD) code, FLUENT. The results show that the pressure distribution, load capacity, dimensionless friction force and leakage with dimple number and their locations, and inlet pressures. The overall lubrication characteristics are highly affected by dimple numbers and boundary pressure. The numerical method adopted and results can be used in design of efficient hydraulic machine components.

Direct numerical simulations of viscoelastic turbulent channel flows at high drag reduction

  • Housiadas Kostas D.;Beris Antony N.
    • Korea-Australia Rheology Journal
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    • v.17 no.3
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    • pp.131-140
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    • 2005
  • In this work we show the results of our most recent Direct Numerical Simulations (DNS) of turbulent viscoelastic channel flow using spectral spatial approximations and a stabilizing artificial diffusion in the viscoelastic constitutive model. The Finite-Elasticity Non-Linear Elastic Dumbbell model with the Peterlin approximation (FENE-P) is used to represent the effect of polymer molecules in solution, The corresponding rheological parameters are chosen so that to get closer to the conditions corresponding to maximum drag reduction: A high extensibility parameter (60) and a moderate solvent viscosity ratio (0.8) are used with two different friction Weissenberg numbers (50 and 100). We then first find that the corresponding achieved drag reduction, in the range of friction Reynolds numbers used in this work (180-590), is insensitive to the Reynolds number (in accordance to previous work). The obtained drag reduction is at the level of $49\%\;and\;63\%$, for the friction Weissenberg numbers 50 and 100, respectively. The largest value is substantially higher than any of our previous simulations, performed at more moderate levels of viscoelasticity (i.e. higher viscosity ratio and smaller extensibility parameter values). Therefore, the maximum extensional viscosity exhibited by the modeled system and the friction Weissenberg number can still be considered as the dominant factors determining the levels of drag reduction. These can reach high values, even for of dilute polymer solution (the system modeled by the FENE-P model), provided the flow viscoelasticity is high, corresponding to a high polymer molecular weight (which translates to a high extensibility parameter) and a high friction Weissenberg number. Based on that and the changes observed in the turbulent structure and in the most prevalent statistics, as presented in this work, we can still rationalize for an increasing extensional resistance-based drag reduction mechanism as the most prevalent mechanism for drag reduction, the same one evidenced in our previous work: As the polymer elasticity increases, so does the resistance offered to extensional deformation. That, in turn, changes the structure of the most energy-containing turbulent eddies (they become wider, more well correlated, and weaker in intensity) so that they become less efficient in transferring momentum, thus leading to drag reduction. Such a continuum, rheology-based, mechanism has first been proposed in the early 70s independently by Metzner and Lamley and is to be contrasted against any molecularly based explanations.

Vibration Reduction Effects of Stay Cable Due to Friction Damper (마찰댐퍼에 의한 사장 케이블의 진동저감 효과)

  • Kim, Hyung Ku;Yhim, Sung Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.2
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    • pp.54-61
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    • 2013
  • Stay cable has a strong axial rigidity due to large initial tension and, on the other hand, it has a weak laterally flexural rigidity. Wind loads or traffic loads cause the cables to vibrate significantly and affect the mechanical properties and the performance of cables of cable-stayed bridge (CSB). Therefore, the development of vibration reduction design is an urgent task to control the vibration vulnerable long-span bridges. As Friction damper (FD) shows to reduce the amplitude and duration time of vibration of cable of CSB from measured date in field test, friction damper can be considered that it is effective device significantly to reduce the amplitude and duration time in vibration of cable of CSB under traffic load, wind load and so on. Vibration characteristics of cable can change according to manufacturing method and type of established form. Nevertheless, analysis method in this study can present the design of friction damper for vibration reduction of cable of cable-stayed bridge from now on.

An Experimental Study of the Friction and Temperature characteristics of Engine Crankshaft Bearings (엔진 크랭크샤프트 베어링에 대한 마찰 및 온도 특성에 대한 실험적 연구)

  • 조명래;문회지;장인배;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.12a
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    • pp.57-62
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    • 1993
  • To increase the fuel economy, a reduction of friction loss is important in engines. Experimental investigations have been required for reducing the friction loss of crankshaft bearings. Hydraulic cylinder, and servo control ler system which modified the applied load, and test rig for the observation of the characteristics of engine crankshaft bearings were designed and fabricated. Experiment is performed. Friction torque, journal locus and circumferential temperature variations of crankshaft bearings were measured with appling load, revolution speed, and oil inlet temperature, etc.

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