• 제목/요약/키워드: Friction efficiency

검색결과 431건 처리시간 0.029초

초음파나노표면개질기술을 이용한 저널베어링 마찰 및 피로특성 연구 (Frictional and Fatigue Characteristics of Journal Bearings by Ultrasonic Nanocrystal Surface Modification (UNSM))

  • 최갑수;다리스렝 스르멩닥와;이승철;김준형;아마노프 아웨즈한;편영식
    • Tribology and Lubricants
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    • 제31권1호
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    • pp.1-5
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    • 2015
  • In this study, we apply an ultrasonic nanocrystal surface modification (UNSM) technique to radial journal bearings (JBs) and disks made of SUJ2 and SCM440, respectively. We investigate frictional properties of untreated and UNSM-treated specimens using a ball-on-disk tester. We construct the Stribeck curve at the boundary, under mixed and full hydrodynamic lubrication conditions for the specimens using friction data obtained from JB tests. The friction at the boundary lubrication condition and the transition period to mixed lubrication condition on the UNSM-treated specimens is reduced, which improves the service life of JBs. The major effects of this reduction in the three lubrication regimes can be explained in the terms of improved mechanical properties and the presence of micro dimples. Moreover, we estimate the friction and fatigue properties of SCM440 specimens using a ball-on-disk specimen under dry and oil-lubricated conditions. Friction test results reveal that the UNSM-treated specimens show lower friction coefficient than the untreated specimens under both dry and oil-lubricated conditions. We evaluate the fatigue properties of SCM440 specimens by calculating the Hertzian stress with respect to the failure cycles. Fatigue tests results also reveal that the UNSM-treated specimens possess a longer fatigue life than the untreated specimens. The improved properties are effective in increasing the energy efficiency of bearings.

摩擦熔接機械 의 自動생산品質制御 實時間 評價 (Real-time evaluation of automatic production quality control for friction welding machine)

  • 오세규;임우조;김형자
    • 대한기계학회논문집
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    • 제9권6호
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    • pp.757-766
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    • 1985
  • 본 연구에서는 기계공업 분야에서 많이 이용되는 구조용 합금강인 Cr-Mo강 (SCM4)과 쾌삭강(SUM31, SUM24L)과의 이종강봉 마찰용접에서 소성변형중에 발생된 초 기 AE량과 용접 품질(강도)제어 사이에 역시 정량적 상관성이 성립함을 용접 회전수, 용접에너지, 용접 업셋 및 용접 시간 등을 매개 변수로 하여 실험과 계산을 통해 입증 하고, 이를 상관식의 95% 신뢰성을 확인한 후, 본 연구의 최종 목적으로서, 마찰용접 평가의 자동화가 이루어지게 하였다.

Surface Texturing한 평행 슬라이더 베어링의 열유체윤활 해석: 딤플 깊이의 영향 (Thermohydrodynamic Lubrication Analysis of Surface-Textured Parallel Slider Bearing: Effect of Dimple Depth)

  • 박태조;김민규
    • Tribology and Lubricants
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    • 제33권6호
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    • pp.288-295
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    • 2017
  • In order to improve the efficiency and reliability of the machine, the friction should be minimized. The most widely used method to minimize friction is to maintain the fluid lubrication state. However, we can reduce friction only up to a certain limit because of viscosity. As a result of several recent studies, surface texturing has significantly reduced the friction in highly sliding machine elements, such as mechanical seals and thrust bearings. Thus far, theoretical studies have mainly focused on isothermal/iso-viscous conditions and have not taken into account the heat generation, caused by high viscous shear, and the temperature conditions on the bearing surface. In this study, we investigate the effect of dimple depth and film-temperature boundary conditions on the thermohydrodynamic (THD) lubrication of textured parallel slider bearings. We analyzed the continuity equation, the Navier-Stokes equation, the energy equation, and the temperature-viscosity and temperature-density relations using a computational fluid dynamics (CFD) code, FLUENT. We compare the temperature and pressure distributions at various dimple depths. The increase in oil temperature caused by viscous shear was higher in the dimple than in the bearing outlet because of the action of the strong vortex generated in the dimple. The lubrication characteristics significantly change with variations in the dimple depths and film-temperature boundary conditions. We can use the current results as basic data for optimum surface texturing; however, further studies are required for various temperature boundary conditions.

$CO_2$ 사이클용 로타리 베인 팽창기 성능해석 (Performance Analysis of Vane Rotary Expander for $CO_2$ Cycles)

  • 김호영;안종민;김현진;조성욱
    • 설비공학논문집
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    • 제21권1호
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    • pp.55-62
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    • 2009
  • Relatively low cycle performance of a conventional $CO_2$ system is partly due to significant increase in friction loss in the expansion process, since the pressure drop across the expansion device is considerably large compared to a conventional refrigeration cycle. To recover friction loss and increase refrigeration effect by providing isentropic expansion, a rotary vane type expander has been designed. Performance of the designed expander has been investigated by numerical simulation. With the pressure condition of 9 MPa/4.5 MPa and inlet temperature of $35^{\circ}C$, volumetric, isentropic, and mechanical efficiencies of the expander are calculated to be 58.1%, 101.1%, and 78.8%, respectively, resulting in total expander efficiency of 46.3%. With this expander, COP of a $CO_2$ refrigeration cycle is estimated to be improved by about 14%.

병렬 클러스터 시스템 구축 및 유한요소모형을 이용한 황해 조석재현 (Setting Up of Parallel Cluster System and Reproduction of the Yellow Sea Tidal Hydrodynamics Using a FEM Model)

  • 서승원;이화영
    • 한국해안해양공학회지
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    • 제19권1호
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    • pp.1-15
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    • 2007
  • 서해연안역의 폭풍해일고 산정을 위한 초기 연구 단계로, 8 node 병렬 리눅스 클러스터의 효율성과 함께 황해 조석 모의결과의 신뢰성을 검토하였다. NPB 벤치마크 결과 7배에 이르는 계산 효율의 성능향상을 보였다. pADCIRC 모델을 이용한 황해 조석재현 결과는 선행된 연구들과 비교하여 만족스런 신뢰성을 나타냈다. 모델 변수 선정에 따른 영향을 살펴본 바에 따르면, 우리나라 서해연안과 같은 천해역의 조석수동역학 해석에는 수심에 따른 바닥마찰계수의 적절한 사용이 필수적인 것으로 분석되었다.

Failure mechanism and bearing capacity of inclined skirted footings

  • Rajesh P. Shukla;Ravi S. Jakka
    • Geomechanics and Engineering
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    • 제35권1호
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    • pp.41-54
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    • 2023
  • The use of a skirt, a vertical projection attached to the footing, is a recently developed method to increase the bearing capacity of soils and reduce foundation settlements. Most of the studies were focused on vertical skirted circular footings resting on clay while neglecting the rigidity and inclination of skirts. This study employs finite element limit analysis to investigate the bearing capacity enhancement of flexible and rigid inclined skirts in cohesionless soils. The results indicate that the bearing capacity initially improves with an increase in the skirt inclination but subsequently decreases for both flexible and rigid skirts. However, the rigid skirt exhibits more apparent optimum skirt inclination and bearing capacity enhancement than the flexible one, owing to differences in their failure mechanisms. Furthermore, the bearing capacity of the inclined skirted foundation increases with the skirt length, footing depth, and internal friction angle of the soil. In the case of rigid skirts, the bearing capacity increases linearly with skirt length, while for flexible skirts, it reaches a stable value at a certain skirt length. The efficiency of the flexible footing reduces as the footing depth and soil internal friction angle increase. Conversely, the efficiency of the rigid skirt decreases only with an increase in the depth of the footing. The paper also presents a detailed analysis of various failure patterns, highlighting the behaviour of inclined skirted footings. Additionally, nonlinear regression equations are provided to quantify and predict the bearing capacity enhancement with the inclined skirts.

이종 알루미늄 합금 A6K31/A5J32 겹치기 마찰교반 접합부의 인장성질에 미치는 접합조건의 영향 (The effects of Welding Conditions on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A6K31/A5J32)

  • 윤태진;김상주;송상우;홍재근;강정윤
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.72-79
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    • 2011
  • The scope of this investigation is to evaluate the effect of joining parameters on the microstructural features and mechanical properties of dissimilar aluminum alloys, 1mm-thickness fixing AA6K31 at the top position and fixing AA5J32 at the bottom position. The friction stir lap welds were studied under various welding conditions, rotation speed of 1000, 1250, 1500rpm and welding speed of 100, 300, 500, 700mm/min, respectively. Mechanical test has been investigated in terms of tensile shear test and hardness test. The results showed that three type nugget shapes such as onion ring, zigzag type, hooking with the void, have been observed with revolutionary pitch. All welding conditions fractured at the HAZ of top plate, A6K31 and also the strength compare with base metal of lap joints were low efficiency, 52~63%. The thickness of fractured position was decreased with the lower heat input conditions. The relationships were excellent due to linear between the effective thickness of fractured position and peak load. The fractured position was the interface between joint area and not joint area. Also the strength efficiency compared with base metal was lower than decreasing rate of thickness because the hardness was decreased at fractured position due to softened material.

Fuzzy Logic Speed Controller of 3-Phase Induction Motors for Efficiency Improvement

  • Abdelkarim, Emad;Ahmed, Mahrous;Orabi, Mohamed;Mutschler, Peter
    • Journal of Power Electronics
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    • 제12권2호
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    • pp.305-316
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    • 2012
  • The paper presents an accurate loss model based controller of an induction motor to calculate the optimal air gap flux. The model includes copper losses, iron losses, harmonic losses, friction and windage losses, and stray losses. These losses are represented as a function of the air gap flux. By using the calculated optimal air gap flux compared with rated flux for speed sensorless indirect vector controlled induction motor, an improvement in motor efficiency is achieved. The motor speed performance is improved using a fuzzy logic speed controller instead of a PI controller. The fuzzy logic speed controller was simulated using the fuzzy control interface block of MATLAB/SIMULINK program. The control algorithm is experimentally tested within a PC under RTAI-Linux. The simulation and experimental results show the improvement in motor efficiency and speed performance.

Simple Equivalent Circuit for Efficiency Calculation of Brushless DC Motors

  • Ishikawa, Takeo;Tsuji, Takuma;Hashimoto, Seiji;Kurita, Nobuyuki
    • Journal of international Conference on Electrical Machines and Systems
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    • 제3권1호
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    • pp.54-60
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    • 2014
  • This paper shows a calculation method of several types of loss and the efficiency of brushless DC motors coupled with a load system by using a simple equivalent circuit, in which copper loss, eddy current loss, hysteresis loss, friction loss, viscous loss, and inverter loss are taken into account. We clarify each loss and motor efficiency at different motor speeds and different output torques by using the Microsoft-Excel. Moreover, the calculated results are in good agreement with the measured ones.