• Title/Summary/Keyword: Friction Factors

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The Effects of Additional Factors on the Engine Friction Characteristics (엔진 마찰 특성에 미치는 부수적 인자의 영향)

  • Cho, Myung-Rae;Kim, Joong-Soo;Oh, Dae-Yoon;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2159-2164
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    • 2002
  • This paper reports on the effects of additional factors on the engine friction characteristics. The total friction loss of engine is composed of pumping and mechanical friction loss. The pumping loss was calculated from the cylinder pressure, and the mechanical friction loss was measured by strip-down method under the motoring condition. The various parameters were tested. The engine friction loss was much affected by oil and coolant temperature. The low viscosity oil was very effective to reduce the friction loss, and friction modifier was very useful to reduce the friction loss at lower engine speed. The engine friction loss was varied with engine running time because of surface roughness decreasing and oil degradation. To prevent oil-churning effect, it was very important to maintain the proper oil level. The presented results will be very useful to understand friction characteristics of engine.

A Study on Adhesion Friction Characteristics of Rubber for Tire Tread

  • Oh, Yumrak;Jeon, Seong-hee;Lee, Dong Youm;Kim, Hak-Joo;Kim, Jeong-Heon
    • Elastomers and Composites
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    • v.54 no.4
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    • pp.299-307
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    • 2019
  • Rubber friction properties include adhesion friction characteristics of the interface, hysteresis friction characteristics originating from repeated rubber deformations, and cohesion friction characteristics due to wear and tear. Cohesion friction is generally sufficiently small (< 3%) that it can be ignored, whereas adhesion friction has a relatively large contribution of 15%, but has not been investigated thoroughly. Therefore, through an adhesion friction study, the adhesion mechanism was examined and the relationship between friction characteristics and adhesion friction on dry surfaces was derived. The wet grip characteristics of tread rubber are fully described by the hysteresis characteristics of tires, but friction characteristics on dry roads are difficult to determine without adhesion factors. The results presented herein demonstrate that the combination of hysteresis and adhesion properties in the tread rubber sufficiently explained the characteristics of the dry grip. Based on the results of this study, technologies will be developed to determine the key factors governing adhesion friction characteristics and improve dry tire braking performance.

Effects of Particle Concentrations on Friction Factors and Pressure Drops in a Horizontal Pipe (수평 관에서 고체입자 농도가 압력강하 및 마찰계수에 미치는 효과)

  • Ahn, S.W.;Lee, B.C.;Kang, H.K.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.44-49
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    • 2007
  • Generally, the economic concept of optimized design and operating conditions in fluidized bed heat exchangers can hardly be realized. Because the lack of fundamental knowledge about the particle flows, the optimum design of the fluidized bed heat exchanger is rather limited. In the present work, measurements are made on pressure drops and friction factors in the horizontal circular tube with solid particles in the circulating water. Two different solid particles of diameters of 3mm and 4mm are covered. The Reynolds numbers are ranged from 10,000 to 45,000. It is concluded that the friction factors for the particles of 4mm diameter are much higher than those for the particles of 3mm diameter. And at the lower particle concentration, the friction factors are strongly influenced by the fluid velocity rather than the particle concentration; However, the effect of the particle concentration on friction factors is also significantly higher at a higher particle concentration operating condition.

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Effects on the Joining Condition of TiAl Alloy and SCM440 by Servo Motor Type Friction Welding (서보모터방식 마찰용접을 이용한 TiAl 합금과 SCM440의 접합에 미치는 용접조건의 영향)

  • Park, Jong-Moon;Kim, Ki-Young;Kim, Kyoung-Kyun;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.29 no.2
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    • pp.66-74
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    • 2016
  • In this study, characteristics of TiAl alloy and SCM440 (Cr-Mo steel) have been investigated with the various joining condition by servo motor type friction welder. The experimental factors of friction welder used in this study are spindle revolution, friction speed, and distance, upset speed and distance, respectively. Servo motor type friction welder could be controlled by the level of oil pressure, and it could be performed by position control dependence of electrical energy. Mechanical properties and morphology of welded interface were characterized by various joining condition. This aroused due to the bond strength dependence on friction heat and size of the heat affected zone. Therefore, it is necessary to have enough friction heat and decreased heat affected zone for good friction welding between dissimilar metals. An optimum bond was obtained between TiAl alloy and SCM440 by controlling friction speed and distance. At the spindle revolution 4,000 rpm, friction speed 120 mm/min, friction distance 15 mm, the bond strength was found to be 312 MPa.

Predictive Study of Rubber Friction Considering Large Deformation Contact (대변형 접촉을 고려한 고무 마찰 예측 연구)

  • Nam, Seungkuk
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.1-8
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    • 2018
  • This paper presents the analysis of friction master curves for a sliding elastomer on rough granite. The hysteresis friction is calculated using an analytical model that considers the energy spent during the local deformation of the rubber due to surface asperities. The adhesion friction is also considered for dry friction prediction. The viscoelastic modulus of the rubber compound and the large-strain effective modulus are obtained from dynamic mechanical analysis (DMA). We accurately demonstrate the large strain of rubber that contacts with road substrate using the GW theory. We found that the rubber block deforms approximately to 40% strain. In addition, the viscoelastic master curve considering nonlinearity (at 40% strain) is derived based on the above finding. As viscoelasticity strongly depends on temperature, it can be assumed that the influence of velocity on friction is connected to the viscoelastic shift factors gained from DMA using the time-temperature superposition. In this study, we apply these shift factors to measure friction on dry granite over a velocity range for various temperatures. The measurements are compared to simulated hysteresis and adhesion friction using the Kluppel friction theory. Although friction results in the low-speed band match well with the simulation results, there are differences in the predicted and experimental results as the velocity increases. Thus, additional research is required for a more precise explanation of the viscoelastic material properties for better prediction of rubber friction characteristics.

Characteristics of friction and wear of the metals in boundary lubrication (경계윤활 상태에서의 금속재료의 마찰 및 마멸 특성)

  • 류종관;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.256-262
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    • 1998
  • Many lubricated systems experience boundary, lubrication condition during operation. However, the friction and wear characteristics of boundary lubrication are not clearly understood. In this work the factors which affect the friction and wear between boundary lubricated metallic surfaces are investigated. Experiments were performed on atuminium, copper, and SM45C with bearing ball using a pin-on disk type tester. The experimental conditions were determined by Taguchi experimental method. From the experimental results, the major factors that influence the friction and wear characteristics of boundary lubrication could be identified.

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Major Factors that Affect Friction and Wear of Metals in Boundary Lubrication (경계윤활 상태에서의 금속재료 마찰 및 마멸에 영향을 미치는 주요인자)

  • 류종관;이홍철;김대은
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.171-177
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    • 1999
  • Many lubricated systems experience boundary lubrication condition during operation. However, the friction and wear characteristics of boundary lubrication are not clearly understood. In this work the factors which affect the friction and wear between boundary lubricated metallic surfaces are investigated. Experiments were performed using a pin-on-disk type tester with pure aluminum, pure copper, and SM45C steel as the disk material and steel, stainless steel and bearing ball as the ball. The experimental conditions were determined according to the Taguchi experimental method. From the experimental results, the major factors that influence the friction and wear characteristics of boundary lubrication could be identified.

An Influence of Frictional Factors on the Friction Characteristics of Automobile Transmission Gear Materials by using Design of Experiment (실험계획법을 이용한 자동차 트랜스미션 기어용 소재의 마찰특성에 미치는 마찰인자의 영향)

  • Park Heung-sik;Bae Hyo-jun;Lee Sang-Jae;Lee Chan-kyu;Kim Young-Hee
    • Tribology and Lubricants
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    • v.21 no.2
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    • pp.93-99
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    • 2005
  • The fault of an automobile transmission gear occurs whenever moving tooth surfaces interact. Such a failure condition has an effect on the frictional factors such as applied load, sliding speed, frictional time and gear oil. However, it is difficult to know the mutual relation of these factors. In this study, the friction and wear tests were carried out to get the friction characteristics with carburized SCM420 and nitrocarburized NT100 have being used as automobile transmission gear materials. And it was undertaken to analyze the frictional factors that have effect on frictional characteristics by using design of experiment. From this study, the result showed that the applied load in frictional factors was the most important, next to frictional time, sliding speed. And the friction characteristics of nitrocarburized NT100 was more excellent than carburized SCM420.

A Study on the Friction Characteristics of Automotive Composites Brake Pads Using Taguchi Method (다구치 방법을 이용한 복합재료 자동차용 마찰재의 마찰특성에 관한 연구)

  • Kim, Yun-Hae;Lee, Jeong-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.660-666
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    • 2002
  • It has many variables and factors to design the friction materials for automotive brake pads. The purpose of this study is to develop the proper method for design of low-cost and to know friction characteristics of each raw materials. For the purpose of examining the effect of each major raw materials, we used the Taguchi L9(3$^4$)orthogonal matrix and 1/5 scale dynamo machine for evaluation of the friction characteristics of composite brake pads. By adapting the Taguchi method, it is easy to investigate the influence of each component in complicated composites friction materials. After analyzing the testing results by the Taguchi method, the effect of factors and levels influenced friction behavior was studied.

Evaluation of Friction Characteristics for High-Strength-Steel Sheets Depending on Conditions (마찰조건에 따른 고강도 강판의 마찰특성 평가)

  • Kim, J. E.;Heo, J. Y.;Yoon, I. C.;Song, J. S.;Youn, K. T.;Park, C. D.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.381-386
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    • 2015
  • Recently, high-strength-steel sheets have been used extensively for increasing fuel-efficiency and stability in automobiles. A study on the characteristics regarding friction factors is required because high-strength-steel sheets have higher contact pressure at the tool interface as compared to low-strength steel sheets. For the current study, a sheet friction test was used to examine the influence of several factors on friction. The friction tests were performed on two types of sheet steels (SPFC590 and SPFC980) to obtain friction coefficients as a function of contact pressure, surface roughness, lubricant viscosity, and speed. Based on the experimental results for SPFC590 and SPFC980, the friction coefficient decreased with increasing contact pressure, but the friction coefficient increased with increasing surface roughness. Also, the friction coefficient decreased with increasing lubricant viscosity and decreasing speed.