• Transactions of Materials Processing
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• v.20 no.2
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• pp.104-109
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• 2011

The metal front case of a mobile phone is manufactured by press forming and welding of thin metal sheets. Twisting of the frame after the forming process is one of main obstacle for the assembly with reinforcement by welding. This study introduces a method preventing twisting of the metal front case frame in press forming. The spring-back after forming produces twisting of the frame, which leads to a low structural stiffness. To reduce twisting, connectors are required to reinforce the structural stiffness of the frame. In this study, the twisting profile is evaluated using a finite element(FE) analysis for various connector shapes. The actual connector shape is determined by minimization of the frame twisting within the tolerance of the FE-analysis. To verify the validity of the proposed blank shape, a forming experiment is performed and the twisting profile is measured using a 3D laser scanning method. The dimensional accuracy is found to be within the tolerance and in good agreement with the FE-analysis.

• Journal of the Korean Society of Mechanical Technology
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• v.13 no.2
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• pp.71-78
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• 2011

A kart is a vehicle without the suspension system and the differential gear. The kart frame as an elastic body plays the role of a spring. By the cornering of a kart, rolling, pitching and twisting motions are induced in the kart frame. Also the slip or noncontact of the wheel and a permanent deformation of the kart frame can be induced. In order to examine closely this phenomenon, measurement on height-displacements with various sensors and tracking system and analysis on the kart frame twisting characteristics with the rolling and pitching angle are needed. According to the measurement result, while driving in a curve at high speed the kart frame is quite twisted. Analysis on the measurement results shows that a kart used primarily in high speed requires a frame with low torsional stiffness and a frame material with high tensile strength and large elongation.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.8 s.185
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• pp.145-153
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• 2006

To minimize the possible leakage of microwave when one opens the door of a microwave oven during its operation, a structural design of the reinforcing brackets for the door frame is presented. Twisting deformation of the door frame resulting from a dynamic pulling force is analyzed by harmonic and transient response analyses. Several types of the reinforcing brackets weldable to the right flange of the door frame is taken into consideration, and their effects to the twisting deformation of the door frame are compared and evaluated. As a conclusion, a thick step-shaped bracket, which is welded to whole length of the right flange, is favorable.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.8 s.251
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• pp.1016-1023
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• 2006

When one opens the door of a microwave oven during its operation, twisting deformation of the door occurs, which may cause leakage of microwave through the gap between the door and the front plate. A numerical optimization is implemented to minimize the gap by maximizing twisting stiffness of the door of the oven. Design variables are deformed, which describe the shape of the bead in the horizontal and vertical flanges of the door frame. To minimize the twisting deformation, Two optimal design problems to find shapes of the bead in the flange are established. The problems are solved by a numerical optimization technique, their results being evaluated.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.11 s.254
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• pp.1479-1485
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• 2006

To minimize the leakage of microwave which can occur when one pulls the door of a microwave oven during its operation, shape optimization of the door frame is presented. A numerical optimization is implemented to minimize the dynamic twisting deformation of the door frame. Shape design variables are defined, which represent the dimension of the bead in the flange. Two optimal design problems are established to minimize the maximum twisting deformation from harmonic response analysis. The problems are solved, their results being compared and evaluated.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.9 s.240
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• pp.1282-1288
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• 2005

This research has been motivated by the need to minimize possible leakage of microwave when one opens the door during operation of the microwave oven. An explicit finite element program is used to analyze the transient response the door of the oven under door-opening condition. Operation of the micro switch which plays an important role to hun off the power is simulated on the basis of the response of the latch. Using the results of the analysis, twisting deformation of the door frame is defined and evaluated.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.12 s.177
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• pp.141-148
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• 2005

When one opens the door of a microwave oven during operation, microwave might leak through the clearance of the door. Present research has been motivated by the need to reduce the possible clearance by enhancing torsional stiffness of the door of the microwave oven. Static deformation of the door frame of the oven is analyzed under a door-opening force. On the basis of the topological optimization, the right flange of the door frame is shown to need reinforcing. Several types of reinforcing brackets weldable to the right flange is proposed, and their effects to the stiffness of the door frame are compared and evaluated.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.1118-1123
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• 2003

Based on the design requirements(size, strength, structure, weight, and etc.) for the rubber-tired AGT vehicle, carbody made of aluminum alloy is designed. The analysis of strength and stiffness is performed in the designed carbody, which results in the modification for optimal shapes and structures. It consists of a under frame, side frame, roof frame, end frame and forehead frame. After the carbody manufactured, tests are performed, which are vertical load test, longitudinal compressive load test, twisting load test, twisting natural frequency measurement, bending natural frequency measurement and 3 points supporting test. Results of them can guarantee a structural safety.

• Fibers and Polymers
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• v.7 no.1
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• pp.66-69
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• 2006

Spandex fibers have superior stretch and elastic recovery ability. Composite yarns containing spandex are frequently used to manufacture elastic textile products and accessories. We have developed a composite yarn spinning system that produces different kinds of composite yarns containing spandex on a modified open-end rotor spinning frame. By changing the twisting parameter of composite yarns, we studied the structure and properties of rotor-spun composite yarns with spandex. The results indicate that the twisting parameter has great influence on the structure and properties of rotor-spun composite yarns with spandex. The linear density of spandex filament has influence on the properties of composite yarns too. In comparison with normal rotor-spun yarn, the appearance of composite yarns is clearer, the structure is much tighter, and the properties are improved.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.8
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• pp.100-105
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• 2000

In this study the structural design concepts of main parameters of a Cathode Ray Tube(CRT) such as frame spring and shadow mask were proposed to guarantee a failure-proof CRT under mechanical shock. With computer simulation and experiments some information on the structural design concept was obtained as followings: the frame and the shadow mask of the CRT needed designing to increase strength so double-beads shape at the corner of frame was newly designed for it, And the spring which interconnected frame with panel glass was required to deform elastically for the purpose of absorbing the shock energy in the direction of drop. A new type of spring 'twisting spring' was designed to achieve the flexibility in that direction. By using it the deformation energy of a shadow mask could reduced to some degree. To accomplish those simulations commerical codes Pam-Crash and I-DEAS were used and a typical CRT was analyzed as an example to prove the usefulness of this study.