• 제목/요약/키워드: Fracture shape

검색결과 595건 처리시간 0.029초

금속 소재의 미세 홀 펀칭 시 전단 파괴 거동 연구 (A Study on Shear Fracture Behavior of Metal in Micro Hole Punching Process)

  • 유준환;임성한;주병윤;오수익
    • 소성∙가공
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    • 제12권4호
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    • pp.314-319
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    • 2003
  • In the micro hole punching, the size and shape of burr and burnish zone are very important factors to evaluate quality of micro holes which depend on punch-die clearance, strain rate, workpiece material and etc. To get micro holes with small burr and wide burnish zone for industrial demands, not only the parametric study but also a study on fracture behavior in shear band are necessary. In this study, 100 $\mu$m, 25 $\mu$m micro holes in diameter were fabricated on brass (Cu63/Zn37) and SUS 316 foils as aspect ratio 1:1, and the characteristics of micro holes was investigated comparing with those of macro holes over several mm by scanning electron microscopic views and section views. Like macro hole, micro hole is also composed of 4 portions, rollover. burnish zone, fracture zone and burr, and it shows similar fracture behavior in shear band. But by high strain rate (10$^2$∼10$^3$s$^{-1}$ ) condition unlike that of macro hole fabrication and by the increment of relative grain size in the direction of the workpiece thickness, fracture zone is not observed.

軟鋼 熔接熱影響部의 塑性變形擧動에 關한 硏究 II (A Study the Behavior of Plastic Deformation in Weld HAZ of Mild Steel)

  • 박창언;정세희
    • Journal of Welding and Joining
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    • 제10권1호
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    • pp.43-51
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    • 1992
  • The plastic zone formed around a notch tip is important in analyzing the fracture toughness of structures and particularly weld cracks existed in the weld HAZ (heat affected zone) which produces local plastic deformation at the crack tip. Therefore, in order to analyze the fracture toughness in weld HAZ, it is necessary to investigate the new fracture toughness parameter $K_{c}$ $^{*}$ and critical plastic strain energy $W_{p}$ $^{c}$ according to the shape and size of the plastic zone. 1) If the temperature corresponding to $K_{c}$ $^{*}$=130kg-m $m^{-3}$ 2/ is determined, transition temperature $T_{tr}$ the magnitude of plastic zone size, and heat input change depending on the fracture toughness. The blunted amounts of the parent and weld HAZ show mild linear variation until .delta.=0.4mm and then increase very steeply there after. 2) The relation between the plastic strain energy( $W^{p}$ ) and transition temperature( $T_{*}$tr) in parent metal is more sensitive than that of weld HAZ. However, the plastic strain energy depends on the transition temperature, and thus the yield stress, .sigma.$_{ys}$ becomes an important parameter for plastic strain energy. 3) The critical plastic strain energy( $W_{p}$ $^{c}$ ) absorbed by the plastic zone at the notch tip indicated in case of parent metal: 60J/mm, in case of heat input(20KJ/cm): 75J/mm, in case of heat input(30KJ/cm); 50J/mmJ/mm.

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유구치 와동형성이 아말감 파절에 미치는 영향에 관한 연구 (A STUDY ON THE EFFECTS OF CAVITY FORMS ON FRACTURE OF AMALGAM RESTORATION IN DECIDUOUS MOALRS)

  • 하대송;김종관;이종갑
    • 대한소아치과학회지
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    • 제11권1호
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    • pp.159-167
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    • 1984
  • In this experiments, the fracture loads were measured and analysed by using of Instron universal testing machine (Model 1132). With 80 upper and lower deciduous molars that were free of dental caries. Isthmus of teeth were prepared to 1/3 and 1/4 of intercuspal width, and internal line angles with round and sharp shape, and then amalgam restoration were performed. The results of this study were as follows; 1. Resistance to fracture loads were greater with isthmus of 1/3 intercuspal width than of 1/4 intercuspal width, especially, statistically significant difference on upper and lower second deciduous molars. 2. Resistance to fracture loads were greater with rounded internal line angle than sharp internal line angle. The above results were as follows, the fracture loads had greater resistance on isthmus of 1/3 intercuspal width, and rounded internal line angle, but normal physiological occlusal forces could permit isthmus of 1/4 intercuspal width and rounded internal line angle.

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연성파괴모델의 유한요소법을 이용한 하이드로포밍공정에의 성형한계 예측 (Prediction of Forming Limit in Hydroforming Processes by Using Finite Element Method and Ductile Fracture Criterion)

  • 김대환;뇌여평;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.230-235
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit fer two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral I is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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연성파괴조건을 사용한 용융탄산염 연료전지용 쉴디드 슬롯 플레이트의 성형 공정 유한요소 해석 (Simulation of the Forming Process of the Shielded Slot Plate for the Molten Carbonate Fuel Cell Using a Ductile Fracture Criterion)

  • 이창환;양동열;이승륜;강동우;장인갑;이태원
    • 소성∙가공
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    • 제21권5호
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    • pp.298-304
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    • 2012
  • The shielded slot plates for a molten carbonate fuel cell(MCFC) have a sheared corrugated trapezoidal pattern. In the FEM simulations for the production of the shielded slot plate, the user material subroutine VUMAT in the commercial FEM software ABAQUS was used to implement a ductile fracture criterion. The critical damage value for the ductile fracture criterion was determined by comparing the experimental results of the shearing process with the simulation results. Using the ductile fracture criterion, the FEM simulation of the three-dimensional forming process of the shielded slot plate was conducted. The effects of the shearing process on the forming process were examined through FEM simulation and experiments. The forming simulation of nine unit cells was conducted. Using the simulation results of the forming process, the deformed shape after springback was calculated. The experimental result shows good agreement with the simulation.

리플로 납땜 공정에서 플라스틱 IC 패키지의 습기 및 열로 인한 파손문제 해석 (Hygrothermal Fracture Analysis of Plastic IC Package in Reflow Soldering Process)

  • 이강용;이택성;이경섭
    • 대한기계학회논문집A
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    • 제20권4호
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    • pp.1347-1355
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    • 1996
  • The purpose of this paper is to evaluate the delamination and fracture integrity of the IC plastic package under hygrothermal loading by stress analysis and fracture mechanics approaches. The plastic SOJ package with a dimpled diepad under the reflow slodering process of IR heating type is considered. On the package without a crack, the stress variation according to the change of the design variables such as the material and shape of the package is calculated and the possibility of delamination is considered. For the model fully delaminated between the chip and diepad, J-integrals are calculated for the various design variables and the fracture integrity is discussed. From the results, optimal design values of variables to prevent the delamination and fracture of IC package are obtained. In this study, FDM program to obtain the vapor pressure from the content of moisture absorbed into the package is developed.

CNT 함량에 따른 CNT/Epoxy 복합재료 제작 및 모드 1 파괴 인성 평가 (Mode 1 Fracture Toughness Test of CNT/Epoxy Composites with Different CNT Content)

  • 권동준;유형민
    • 한국수소및신에너지학회논문집
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    • 제32권1호
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    • pp.86-91
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    • 2021
  • In order to save the energy in vehicles using renewable energy, it is necessary to reduce the weight of parts with polymer matrix composites. Carbon nanotube (CNT) is the nano-scale reinforcement used to increase the interlaminar strength of fiber reinforced composites or enhance the fracture toughness of polymer. However, since the degree of improvement in mechanical properties varies according to the various experimental conditions such as shape of reinforcement, types of matrix and dispersion of reinforcement, research to find the optimal conditions is essentially needed. In this study, CNT/epoxy composites with different CNT concentration were fabricated under the same conditions, and the optimal CNT content (2 wt%) was found through Mode 1 fracture toughness test. Furthermore, through optical microscopy, it was confirmed that the fracture toughness was rather decreased due to the CNT aggregation when the CNT content exceeded 2 wt%.

Al 5052 함금 후판재의 전자빔 용접부 단면 형상과 강도에 관한 연구 (A Study on Electron Beam Weldmetal Cross Section Shapes and Strength of Al 5052 Thick Plate)

  • 김인호;이길영;주정민;박경태;천병선
    • Journal of Welding and Joining
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    • 제27권3호
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    • pp.73-79
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    • 2009
  • This present paper investigated the mechanical properties and the microstructures of each penetration shapes classifying the conduction shape area and the keyhole shape area about electron beam welded 120(T)mm thick plated aluminum 5052 112H. As a result the penetration depth is increased linearly according to the output power, but the aspect ratio is decreased after the regular output power. In the conduction shape area, the Heat affected zone is observed relatively wider than the keyhole shape area. In the material front surface of the welded specimen, the width is decreased but the width in the material rear surface is increased. After the measuring the Micro Vikers Hardness, it showed almost similar hardness range in all parts, and after testing the tensile strength, the ultimate tensile strength is similar to the ultimate tensile strength of the base material in all the specimens, also the fracture point was generated in the base materials of all the samples. In the result of the impact test, impact absorbed energy of the Keyhole shape area is turned up very high, and also shown up the effect about four times of fracture toughness comparing the base material. In the last result of observing the fractographs, typical ductile fraction is shown in each weld metal, and in the basic material, the dimple fraction is shown. The weld metals are shown that there are no other developments of any new chemical compound during the fastness melting and solidification.

유리 웨브를 사용한 H형 합성보의 내력에 관한 연구 (A Study on Resisting Force of H-Shaped Beam Using Glass Web Plate)

  • 손기상;전창현
    • 한국안전학회지
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    • 제21권3호
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    • pp.73-80
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    • 2006
  • Generally beam design depends on the yielding and maximum strength of each member varying with its section shape. Web plate of H-shape beam has not been substituted with glass plate, because it is known that its strength and heat properties are different and it is limited to substitute the existing steel web with glass element. Ceiling height of each room should be decreased with more than 60-80cm due to the beam. Differently from this condition, glass web beam has a good point to see through it and sunshine can be penetrate into the other size especially when it is installed as of outside wall. And also, it can be safer due to controlling room inside easier, if the strength is applicate. This study is to show some applicability after finding out the properties using the test. The test members with a size of $1,600{\times}200{\times}300{\times}9mm$ being SS41 rolled steel having THK 9mm flange while having 8,10mm and reinforced glass 12mm thickness is bonded with epoxy bond under the condition of temperature $28^{\circ}C$, humidity 50%, bonding power 24Mpa. It is show reinforced glass has 5 times of fracture stress more than the common glass but $50{\sim}150%$ difference between these 2 kinds of glass was shown. Reinforce glass did not support the original upper flange after fracture but the common glass did the upper flange after unloading. Generally reinforced glass is stronger than the common one but the common glass having a part of crack on it, compared with reinforced glass having the overall fracture could be more useful in case of needing ductility.

Kirschner 철사와 원형 철사를 이용하여 개의 휘어진 경골 골절을 정복한 증례 (Reduction of Bowed Tibia Fracture by Fixation with Kirschner and Cerclage Wires in a Dog: A Case Report)

  • 엄미영;김영기;왕지환;이희천;이효종;연성찬
    • 한국임상수의학회지
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    • 제25권5호
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    • pp.408-410
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    • 2008
  • A four months old, 3.6 kg intact female Miniature Dachshund dog was referred for non-weight bearing lameness at right hind limb due to car accident. On physical examination, the patient was non-weight bearing on the right hind leg and had moderate swelling in the proximal to middle tibia region. There was palpable crepitus. Radiographs revealed a slightly displaced, spiral, oblique fracture involving the proximal diaphyseal region of the right tibia. Fibular fracture was also noted. Internal fixation was performed to repair the fracture. Due to bowed shape of fractured tibia, it was not possible to apply K-wire, containing appropriate diameter ($60{\sim}80%$ of bone marrow diameter) for intramedullary fixation. We fixed the bowed tibia fracture using a smaller diameter (30% of bone marrow diameter) K-wire with cross pins and cerclage wires. Four weeks after the operation, radiographs demonstrated healing of the tibia fracture as well as the fibular fracture.