• Transactions of Materials Processing
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• v.30 no.2
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• pp.69-73
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• 2021

This paper addresses the product shape modification for spring-back reduction in the sheet metal forming process of the cabin sunroof which is applied to the construction equipment. Initially, the anisotropic material properties are measured in order to calculate the degree of spring-back by the numerical simulation of the sheet metal forming process. To reduce the spring-back of the stamped part, several design modifications are suggested according to the geometrical bead arrangement on the planar region. The degrees of spring-back are confirmed for various product designs with different use of the geometrical bead. Finally, the spring-back improvement was validated by manufacturing the tryout product with the modified die set for the optimized product shape.

• Design & Manufacturing
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• v.9 no.1
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• pp.5-8
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• 2015

The company Daewoo Precision Industries imported fine blanking press of 40 tons from Switzerland with fine blanking tool in order to produce the fuse part of bomb in 1978 at first in Korea. About 1985 the first fine blanking tool for producing the door lock parts was manufactured in the company Gold Star (now LG). And then this technology was grown up with the growth of automobile industries in Korea. Now 31 companies are closely related to the fine blanking technology and there are total 146 fine blanking presses in Korea. The developments of fine blanking technology in industries have been oriented to the production of precise fine blanking parts, the reduction of die roll height on fine blanking parts, the production of complex fine blanking parts with progressive fine blanking tool including forming and forging technology, the production of high-strength steel fine blanking parts and so on. Some R&D activities in KITECH were introduced.

• Design & Manufacturing
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• v.6 no.2
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• pp.42-47
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• 2012

The paper deals with an analysis of an extrusion process with a divided material flow in a combined radial - backward extrusion. We have discussed the influences of tool geometry such as punch nose angle, relative gap height, die corner radius on material flow and surface expansion into can and flange region. To analyse the process, numerical simulations by the FEM and experiment by physical modeling using Al alloy as a model material have been performed. Based on the results, the influence of fixed parameters on the distribution of divided material flow and surface expansion are obtained.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.23-26
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• 2003

This paper explains the die cooling method for improving tool life in the hot forging process. In continuous forming operation such as hot forging process, performed at high speeds, temperature increases of several hundred degrees may be involved. Die hardness was reduced due to thermal softening. Factor of die fracture are wear and plastic deformation of die due to hardness reduction by high temperature. Because die service life was reduced due to this phenomenon during hot forging, quantified data for optimal die cooling method is required. The new developed techniques for predicting tool life applied to estimate the production quantity for a spindle component and these techniques can be applied to improve the tool life in hot forging process

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.6
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• pp.3667-3671
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• 2015

Through experiment that does not cause wrinkles in the forming process for the primary purpose for install PCB(Printed circuit board) the thickness variation of the material was investigated. Experimental results was showed that the forming height of the first process had Influence Material thickness variation in the second process, in the first process, the Entrance corner of the die must have round of the product height of 50%, and The height of forming should be as high as the thickness of the material than the original forming. Also as do implement the forming shape in the first process, the thickness of the material is thinned to 85%, Restriking in the second process was that The thickness of the material is thinned to 80%. Therefore, In order to implement a precise shape, Thinking that the material thinning, The die was maintain the shape of the original product, and It was obtain the effect of the compression that the punch is to be longer, as the sum of more than 20% of the material thickness in the depth of the original product.

• Asian Journal of Atmospheric Environment
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• v.10 no.3
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• pp.156-161
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• 2016

In order to deal with current environmental issues and their backgrounds, further development of current teaching methods and tools are essential. The result of questionnaire performed in this study indicates that the effect and the change of the perception of power generation in Japan after the great disaster of East Japan have caused many students (both high school and college students) to become interested in the energy situation. In the present study, we made an attempt to develop a model instrument of a thermal power plant that can be applied as a teaching tool for understanding of air pollutant forming as well as power generation. Our novel model tool consists of a body (30 cm width, 21 cm depth, and 41 cm height), a combustion chamber, two motors, a boiler, a voltmeter, and a chimney for measurement of exhaust gas. Using our novel hand-made power plant, we carried out some model experiments with learners (i.e. high school and college students). Through model experiments, students can be experienced not only about power generation but also about generation of air pollutants. In order to estimate the applicability of our novel instrument as an educational tool, we carried out the questionnaires before and after model experiments. More than 80% of educatees reported that it was very useful as a teaching tool for energy and environmental education. The results of questionnaires indicated that learners achieved a very deep understanding of the principles of power generation and the forming of air pollutants.

• Journal of the Korean Wood Science and Technology
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• v.16 no.4
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• pp.54-60
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• 1988

Machinabilities means inherent properties of pinus densiflora at Chunyang district to be CNC machined easily or not, and processing abilities of the tool and machine together. This explanation signifies that machinabilities have two phases of signification, depended on considering and stress either materials or tools preferentially. This paper discuss machinabilities, the following items are usually employed as the indices of stress distribution at the cutting tool rake face. The stress distributions on the chip - tool contact surface at the early stage of the chip forming and under the stage of fringe pattern in wood cutting were analyzed the photoelastic method. The tool used in the present experiment was the special cutting tool H.S.S. one made in laboratory. And isochromatic fringe pattern and isolinic line of work piece by chip-behavior during the cutting operation were photographed with the feed camera continuously. The effects on the stress, distribution on the rake face of the epoxy tool and the strain distribution in the work piece of wood plate by chip behavior are cleared in pre cent experiment.

• The Bulletin of The Korean Astronomical Society
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• v.41 no.2
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• pp.57.2-57.2
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• 2016

Polarimetry is an important tool for studying the physical processes in the interstellar medium, including star-forming regions. Polarimetry of young stellar objects and their circumstellar structures provides invaluable information about distributions of matter and configurations of magnetic fields in their environments. However, only a few near-infrared circular polarization (CP) observations were reported so far (before our survey). A systematic near-infrared CP survey has been firstly conducted in various star-forming regions, covering high-mass, intermediate-mass, and low-mass young stellar objects. All the observations were made using the SIRPOL imaging polarimeter on the Infrared Survey Facility (IRSF) 1.4 m telescope at the South African Astronomical Observatory (SAAO). In this presentation, we present the first CP survey results. The polarization patterns, extents, and maximum degrees of circular and linear polarizations are used to determine the prevalence and origin of CP in the star-forming regions. Our results are explained with a combination of circumstellar scattering and dichroic extinction mechanism generating the high degrees of CP in star-forming regions. The universality of the large and extended CPs in star-formaing regions can also be linked with the origin of homochirality of life.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.8 s.197
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• pp.34-40
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• 2007

In this study, focusing on reducing a load in forming helical gears, the extrusion using two-step processes for manufacturing helical gear is proposed. The process is composed of the extrusion step in which spur gear to be used as a preform in next step is formed, and the torsion step in which the preform of spur gear is formed to helical gear. Upper-bound theory for the two-step process is applied and compared with the results of experiment. The result of upper-bound solution has a good agreement with that of the experiment and the FE analysis. The newly proposed method can be used as an advanced forming technique to remarkably reduce a forming load, to prolong a tool life, and to replace the conventional forming process of helical gears. Results obtained from the extrusion using two-step processes enable the designer and manufacturer of helical gear to be more efficient in this field.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.4
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• pp.58-68
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• 1994

An equilibrium approach is suggested as an effective tool for the analysis of sheet metal forming processes on the basis of force balance together with geometric relations and plasticity theroy. In computing a force balance equation, it is required to define a geometric curve approximating the shape of the sheet metal at any step of deformation from the geometric interaction between the die and the deforming sheet. Then the geometic informations for contacting and non-contacting sections of the sheet metal such as the number and length of both non-contact region, contact angle, and die radius of contact section are known from the geometric forming curve and utilized for optimization by force balance equation. In computation, the sheet material is assumed to be of normal amisotropy and rigid-phastic workhardening. It has been shown that there are good agreements between the equilibrium approach and FEM computation for the benchmark test example and auto-body panels whose sections can be assumed in plane-strain state. The proposed equilibrium approach can thus be used as a robust computational method in estimating the forming defects and forming severity rather quickly in the die design stage.