• Title/Summary/Keyword: Forming Technique

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Finite Element Simulation of Sheet Metal Forming by Using Non-parametric Tool Description with Locally Refined Patches (국소 분할된 패치를 갖는 비매개변수 금형묘사법을 이용한 3차원 박판성형공정 시뮬 레이션)

  • 윤정환;양동열;유동진
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.47-54
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    • 1996
  • An improved nonparametric tool description based on successive refined nonparametric patches is proposed and the related criterion for refinement is also discussed. In the proposed scheme any required order of tool surface conformity can be achieved by employing successive refinements according to the suggested criterion. By using the suggested adaptive tool refinement technique based on the nonparametric patch tool description the locally refined nonparametric tool surface with economic memory size and sufficient accuracy as well as with favorable characteristics for contact treatment can be obtained directly from the parametric patch related with commercial CAD system. Computation is carried out for a chosen complex sheet forming example of an actual autobody panel in order to verify the validity and the efficiency of the developed tool surface description.

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트로코이달 헬리컬 기어의 비정상상태 유한요소해석

  • ;;Yong Bok Park;Dong Yol Yang
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.37-46
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    • 1994
  • In metal forming, there ar problems with recurrent geometric characteristics and without explicitly prescribed boundary conditions. In such problems, so-called recurrent boundary conditions must be introduced. The present study deals with nonsteady-state three-dimensional finite element analysis for extrusion of a trocoidal helical gear through a curved die. The boundary-directed remeshing scheme based on the modular remeshing technique is developed to reduce the errors arising in fitting old and new mesh systems. The computed extrusion pressure in reaching the near steady-state loading stage is compared with the results of the experiment and the steady-state analysis. The three-dimensional deformed pattern involving warping at the extruded end due to torsional deformation mode is demonstrated.

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A Study on Optimal Process Design of Hydroforming Process with n Genetic Algorithm and Neural Network (Genetic Algorithm과 Neural Network을 이용한 Tube Hydroforming의 성형공정 최적화에 대한 연구)

  • 양재봉;전병희;오수익
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.644-652
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    • 2000
  • Tube hydroforming is recently drawing attention of automotive industries due to its several advantages over conventional methods. It can produce wide range of products such as subframes, engine cradles, and exhaust manifolds with cheaper production cost by reducing overall number of processes. h successful tube hydroforming depends on the reasonable combination of the internal pressure and axial load at the tube ends. This paper deals with the optimal process design of hydroforming process using the genetic algorithm and neural network. An optimization technique is used in order to minimize the tube thickness variation by determining the optimal loading path in the tube expansion forming and the tube T-shape forming process.

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Dissolution Characterstics of Indomethacin Microcapsules Prepared Using Gelatin-Gum Arabic Complex Coacervation (젤라틴-아리비아고무를 써서 製造한 인도메타신 마이크로캅셀의 용출 특성)

  • Ku, Young-Soon;Kim, Hwa-Yeon
    • YAKHAK HOEJI
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    • v.28 no.4
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    • pp.223-229
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    • 1984
  • Microcapsules of indomethacin were prepared by the complex coacervation technique using gelatin-gum arabic as the wall-forming material. The effects of varying drug-to-matrix ratios and formalization time, and hydroxy propyl cellulose (HPC) added on the release of drug from microcapsules were studied. As the amount of wall-forming material increased, the drug content in the microcapsules decreased and the release of drug from microcapsules was retarded. The drug content was lower in the HPC added microcapsules than that in the microcapsules was retarded. The drug content was lower in the HPC added microcapsules than that in the microcapsules without HPC and the microcapsules with 1:4 drug-to-matrix ratio showed the slowest release. The release rate of the drug from microcapsules with 1:2 drug-to-matrix was delayed according to the increase of formalization time and the microcapsules formalized for 24hr showed ratio the most retardation.

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A Study on the Development of Forming Process for a Compressor Shell Body (압축기용 쉘바디의 성형공정 개발에 관한 연구)

  • Kim, Min-Jeong;Oh, Won-Jung;Shin, Dong-Cho;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.635-640
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    • 2016
  • The shell body is the main exterior part of a compressor, and production of shell bodies has increased along with a growing demand for air conditioners, refrigerators, air compressors, and so on. Cracks frequently occur in the process of welding a shell body. In this study, a deep drawing process for creating a shell body from a blank is developed. The technique consists of a four-step deep drawing and a two-step trimming process. Analysis is performed by DEFORM software to examine the safety of the deep drawing and trimming processes. The deep drawing process for the shell body developed in this study would have wide application in many industrial fields.

Present Status and Future Prospects of Cold Spraying

  • Gaertner, Frank;Schmidt, Tobias;Kreye, Heinrich
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.236-237
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    • 2006
  • Cold spraying is a fairly new coating technique, which within the last decade attracted serious attention of research groups and spray companies. As compared to thermal spraying, the low process temperatures in cold spraying result in unique coating properties, which promise new applications. Since particles impact with high kinetic energy in the solid state, new concepts to describe coating formation are requested to enable the full potential of this new technology. The present contribution gives a brief review of current models concerning bonding, supplying a description of the most influential spray parameters and consequences for new developments. With respect to spray forming by cold cold spraying, microstructures and thick, further machineable structures are presented.

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Effects of Flux Treatment on the Glass Forming Ability and Magnetic Properties of Fe-based Ternary Amorphous Alloys

  • Zuo, Mingqing;Yi, Seonghoon
    • Journal of Korea Foundry Society
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    • v.40 no.4
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    • pp.113-117
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    • 2020
  • A series of Fe-P-B and Fe-Si-B amorphous alloys with high Fe contents exceeding 90 wt.% was successfully prepared by combining flux treatment and melt-spinning technique. The effects of Fe content and the flux treatment on the thermal and magnetic properties of amorphous alloys were studied. The glass-forming ability and the thermal stability of amorphous ribbons can be improved by a flux treatment, revealing the effective removal of heterogeneous nucleation sites in the ribbons through the flux treatment. It was found that Fe-Si-B ribbons exhibit higher saturation magnetization levels than Fe-P-B ribbons.

A Study on the Perforating Process of the Muffer Tube using FEM

  • Han Kyu-Taek
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.3
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    • pp.275-280
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    • 2005
  • Recently there has been a growing interest in the design and manufacturing of the muffler tube due to the strict environment regulations, A muffler is an important part used to reduce noise and to purify exhaust gas in cars and heavy equipment. The shape of the muffler tube and the number of the tube hole has been made variously according to the weight and function of the car. The perforating technique of the muffler tube has a great influence on the manufacturing cost. In this study, metal forming analysis has been carried out to investigate the perforating process for the muffler tube and predict an optimal forming conditions of the muffler tube, Also its simulation results by the finite element method were reflected to the die design and the manufacturing system for the muffler tube. The perforating process is performed in the longitudinal direction of the tube. According to the simulation results, when the shear angle of punch was similar to the tube curvature, the optimal shape was obtained. Also when the clearance of die was 0.2mm, the burr was minimized and optimal shear section was obtained.

Process Design of a Hot Forged Product Using the Artificial Neural Network and the Statistical Design of Experiments (신경망과 실험계획법을 이용한 열간 단조품의 공정설계)

  • 김동환;김동진;김호관;김병민;최재찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.15-24
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    • 1998
  • In this research. we have proposed a new technique to determine .the combination of design parameters for the process design of a hot forged product using artificial neural network(ANN) and statistical design of experiments(DOE). The investigated problem involves the adequate selection of the aspect ratio of billet, the ram velocity and the friction factor as design parameters. An optimal billet satisfying the forming limitation, die filling, load and energy as well as more uniform distribution of effective strain, is determined by applying the ability of artificial neural network and considering the analysis of mean and variation on the functional requirement. This methodology will be helpful in designing and controlling parameters on the shop floor which would yield the best design solution.

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The Practical Application of Aqueous Two-Phase Processes for the Recovery of Biological Products

  • Rito-Palomares, Marco
    • Journal of Microbiology and Biotechnology
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    • v.12 no.4
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    • pp.535-543
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    • 2002
  • Although the generic implementation of aqueous two-phase systems (ATPS) processes for the recovery of biological products has been exploited for several years, this has not resulted in a wide adoption of the technique. The main reasons involve the poor understanding of the mechanism governing phase formation and the behavior of solute partitioning in ATPS processes, the cost of phase forming polymers, and the necessary extended time to optimize the technique. In this review paper, some of the practical disadvantages attributed to ATPS are addressed. The practical approach exploited to design ATPS processes, the application to achieve process integration, the extended use for the recovery of high-value products, and the recent development of new low-cost ATPS, are discussed. It is proposed that the trend of the practical application of ATPS processes for the recovery of biological products will involve the purification of new high-value bioparticulate products with medical applications. Such a trend will give new impetus to the technique, and will draw attention from industries needing to develop new, and improve existing, commercial processes.