• Title/Summary/Keyword: Forming Length

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Effect of an AI underlayer on the Growth of Carbon Nanotubes and Their Field Emission Characteristics (알루미늄 하부층이 탄소나노튜브의 성장 및 전계방출 특성에 미치는 영향)

  • Lee, Seung-Hwan;Goak, Jeung-Choon;Lee, Han-Sung;Lee, Nae-Sung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.2
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    • pp.162-172
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    • 2008
  • We studied the effect of an Al underlayer on the growth of carbon nanotubes (CNTs) and their field emission characteristics, First of all, CNTs were grown on the Invar catalyst layers with different thickness of 1 to 10 nm, showing that the CNT length was saturated for the catalyst 5 nm or thicker. The CNTs grown on the 5-nm-thick catalyst were ${\sim}10{\mu}m$ long and ${\sim}30nm$ in diameter. Second, an Al underlayer was applied between the catalyst layer and the Ti diffusion barrier to reduce the diameters of CNTs for better field emission properties by forming spherical Al oxide particles on which smaller catalyst nanoparticles would occur. The optimal thickness of an Al underlayer underneath the 5-nm-thick catalyst was ${\sim}15nm$, producing the CNTs with the length of ${\sim}15{\mu}m$ and the diameter of ${\sim}15nm$. The field emission measurements, following the tape activation, showed that the thinner and longer CNTs gave rise to better field emission performance with the lower turn-on and threshold electric fields.

Splitting of reinforced concrete panels under concentrated loads

  • Foster, Stephen J.;Rogowsky, David M.
    • Structural Engineering and Mechanics
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    • v.5 no.6
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    • pp.803-815
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    • 1997
  • It is well understood that concentrated forces applied in the plane of a beam or panel (such as a wall or slab) lead to splitting forces developing within a disturbed region forming beyond the bearing zone. In a linearly elastic material the length of the disturbed region is approximately equal to the depth of the member. In concrete structures, however, the length of the disturbed region is a function of the orthotropic properties of the concrete-steel composite. In the detailing of steel reinforcement within the disturbed regions two limit states must be satisfied; strength and serviceability (in this case the serviceability requirement being acceptable crack widths). If the design requires large redistribution of stresses, the member may perform poorly at service and/or overload. In this paper the results of a plane stress finite element investigation of concentrated loads on reinforced concrete panels are presented. Two cases are examined (i) panels loaded concentrically, and (ii) panels loaded eccentrically. The numerical investigation suggests that the bursting force distribution is substantially different from that calculated using elastic design methods currently used in some codes of practice. The optimum solution for a uniformly reinforced bursting region was found to be with the reinforcement distributed from approximately 0.2 times the effective depth of the member ($0.2D_e$) to between $1.2D_e$ and $1.6D_e$. Strut and tie models based on the finite element analyses are proposed herein.

Development of Press Forming Technology for the Multistage Fine Tooth Hub Gear (다단 미세 치형 허브 기어의 프레스 성형기술개발)

  • Kim D.H.;Lee J.M.;Lee S.H.;Byun H.S.;Kim B.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.769-772
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    • 2005
  • This paper deals with the aspects of die design for the multistage fine tooth hub gear in the cold forging process. In order to manufacture the cold forged product fur the precision hub gear used as the ARD 370 system of bicycle, it examines the influences of different designs on the metal flow through experiments and FE-simulation. To find the combination of design parameters which minimize the damage value, the low gear length, upper gear length and inner diameter as design parameters are considered. An orthogonal fraction factorial experiment is employed to study the influence of each parameter on the objective function or characteristics. The optimal punch shape of fine tooth hub gear is designed using the results of FE-simulation and the artificial neural network. To verify the optimal punch shape, the experiments of the cold forging of the hub gear are executed.

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The Effect of Base Projecting Walls on the Bearing Capacity and Settlement of Shallow Foundations on Soft Ground (저면돌출벽을 이용한 연약지반상 얕은기초의 지내력 증대 효과)

  • Lim, Jongseok;Park, Seunghoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1523-1528
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    • 2013
  • It is necessary to develop the simple and efficient technique that ease entry of man and equipment and take the role of foundations of temporary or small structures on the soft ground. This study intends to verify the effects on the increase of bearing capacity of base projecting walls under shallow foundations and to investigate the variance of the bearing capacity of the foundations according to the interval and length of the walls. For this, model soft ground in the chamber equipped with loading apparatus is made and the loading tests on the model foundations with base projecting walls of various intervals and lengths using the apparatus are performed with measuring the loads and settlements. The results show that the base projecting walls under shallow foundations on soft ground are effective on the increase of bearing capacity and the more the number and length of the walls the larger the effects. And, when the ratio of interval to length of the walls is 1, i.e. the shape forming the base of the foundation and the walls is square, the bearing capacity is increased by 25% and the effect is optimum.

Design of shearing process to reduce die roll in the curved shape part of fine blanking process (파인블랭킹 공정에서의 곡률부 다이롤 감소를 위한 전단 공정 설계)

  • Yong-Jun Jeon
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.15-20
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    • 2023
  • In the fine blanking process, which is a press operation known for producing parts with narrow clearances and high precision through the application of high pressure, die roll often occurs during the shearing process when the punch penetrates the material. This die roll phenomenon can significantly reduce the functional surface of the parts, leading to decreased product performance, strength, and fatigue life. In this research, we conducted an in-depth analysis of the factors influencing die roll in the curvature area of the fine blanking process and identified its root causes. Subsequently, we designed and experimentally verified a die roll reduction process specifically tailored for the door latch manufacturing process. Our findings indicate that die roll tends to increase as the curvature radius decreases, primarily due to the heightened bending moment resulting from reduced shape width-length. Additionally, die roll is triggered by the absorption of initial punch energy by scrap material during the early shearing phase, resulting in lower speed compared to the product area. To mitigate the occurrence of die roll, we strategically selected the Shaving process and carefully determined the shaving direction and clearance area length. Our experiments demonstrated a promising trend of up to 75% reduction in die roll when applying the Shaving process in the opposite direction of pre-cutting, with the minimum die roll observed at a clearance area length of 0.2 mm. Furthermore, we successfully implemented this approach in the production of door latch products, confirming a significant reduction in die roll. This research contributes valuable insights and practical solutions for addressing die roll issues in fine blanking processes.

Drag Reduction of a Three-Dimensional Car Model Using Passive Control Device (수동제어 장치를 이용한 3 차원 자동차 모형의 항력감소)

  • Yi, Wook;SaGong, Woong;Choi, Hae-Cheon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2868-2872
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    • 2007
  • In this study, a passive control using a boat-tail device is conducted for a three-dimensional car model in ground proximity. We consider various boat-tails and investigate the mechanism of drag reduction by them. By varying the length and slant angle of boat-tail, we obtain drag reductions up to 40%. From the oil-surface flow visualization and hot-wire measurement, the drag reduction by the boat-tail is characterized by the shear-layer instability and reattachment on the boat-tail, forming a small separation bubble at the upstream part of boat-tail surface, resulting in the delay of main separation and drag reduction. At high slant angles, the flow fully separates and drag is nearly same as that of no control.

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A Study on the U-bending of Rectangular Hollow Tube by the Eccentric Extrusion and Bending Process (편심압출굽힘가공법에 의한 사각형 단면을 가진 중공 튜브제품의 U형굽힘가공에 관한 연구)

  • Kim, Jin-Hoon;Jin, In-Tai
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.496-504
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    • 1998
  • The eccentric extrusion and bending process for the forming of the curved rectangular hollow tube is newly developed. Generally the bending process of hollow tube is the secondary process followed by the extrusion process of the hollow tube from the round billet. So many defects such as wrinkling and the difference of wall thickness can be happened during the secondary bending process. In order to avoid the defects the new process named as "the eccentric extrusion and bending process" is suggested and applied to the U-bending of rectangular hollow tube. In this paper the kinematically admissible velocity field between the dies surface and the internal plug boundary surface s developed for the curving velocity. By the using of this curving velocity field the curvature of extruded products can be calculated with the parameters such as eccentricity dies length friction constant aspect ratio.

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Advances on the Behavior Characterization of FRP-Anchored Carbon Fiber-Reinforced Polymer (CFRP) Sheets Used to Strengthen Concrete Elements

  • Brena, Sergio F.;McGuirk, Geoffrey N.
    • International Journal of Concrete Structures and Materials
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    • v.7 no.1
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    • pp.3-16
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    • 2013
  • Strengthening concrete structures using FRP composites is a commonly considered technology in many practical situations. The success of the strengthening intervention largely depends on adequate bond between FRP sheets and the concrete substrate. In recent years, techniques to anchor FRP sheets in applications where sheets must develop strength in a short length have been proposed. One of these techniques includes use of FRP anchors embedded into the concrete substrate and forming part of the composite strengthening system. This paper presents the results of studies conducted recently at the University of Massachusetts Amherst to advance the understanding on the behavior of FRP anchored systems.

Field emission properties of tip-type carbon nanotube emitters with substrate interlayer (기판 삽입층을 갖는 팁 구조 탄소 나노튜브 이미터의 전계방출 특성)

  • Chang, Han-Beet;Kim, Jong-Pil;Kim, Bu-Jong;Park, Jin-Seok
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1410-1411
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    • 2011
  • Tip-type carbon nanotube(CNT) based electron emitters were fabricated by forming a hafnium(Hf) interlayer between the CNT and the substrate. The CNTs were deposited by using the electrophoretic deposition method and thermally treated. No significant change in the microscopic structure of the CNTs, such as the ratio of length to diameter, was observed after the deposition of Hf interlayer and thermal treatment. As compared with the CNT emitter without the Hf-interlayer and thermal treatment, the CNT emitter with the Hf-interlayer and thermal treatment showed noticeably improved electron-emission properties due to the enhanced adhesion.

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Hemming Process Design of the Permalloy Shielding Can for the Stiffness and Shape Accuracy (퍼멀로이 실딩캔의 강성증대 및 형상 정밀도를 위한 최적 헤밍 공정설계)

  • Lee, Sun-Bong;Kim, Dong-Hwan;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.29-35
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    • 2002
  • This study shows the process design and forming analysis of permalloy shielding can that support the automobile multi-display parts to indicate the accurate information of car. This study is particularly important, since the accuracy of permalloy shielding can is known to affect the magnetic properties such as coercivity and permeability quite sensitively. The objective functions are defects such as hemming wind, hemming length, hemming wrap and tightness in prehemming process. The pre-hemming angle is considered as design parameter. The commercial finite element program PAM-STAMP™ was used to simulate the pre-hemming and hemming process. The ANN (Artificial Neural Network) has been implemented for minimizing of objective function and for investigating effect of punch angle relevant to the pre-hemming process. The results of analysis to validate the proposed design method are presented.