• Title/Summary/Keyword: Forming Effect

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Numerical and Experimental Investigation on the Tube Forming in the Radial-Forward Extrusion

  • Ko Beong-Du;Jang Dong-Hwan;Choi Ho-Joon;Hwang Beong-Bok
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.26-33
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    • 2005
  • In this paper, the tube forming by radial-forward extrusion is analyzed by numerical simulation and experiments. The paper discusses the effect of process variables such as gap height, relative gap width and die comer radius on tube forming. The influence of deformation patterns of flange in radial extrusion on forward extrusion for tube forming is investigated and summarized in terms of the maximum forming force and hardness variations along the extrusion path. Furthermore the external defects are shown experimentally during the forming operation. Based on finite element analysis in conjunction with experimental test in Al alloy, analysis is performed for important parameter combination in order to reduce forming defects. Eventually, the process parameters for safe forming are suggested in order to reduce the forming defects.

Finite Element Analysis of Micro Forming Process by Crystal Plasticity (결정소성학에 의한 미세 성형공정의 유한요소해석)

  • Kim H. K.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.209-212
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    • 2001
  • It is known that the mim forming processes show somewhat different phenomena compared with the conventional metal forming processes, namely, the size effect, enhanced friction effect and etc. Such typical phenomena, however, are not predicted by the conventional finite element analysis, which has been an efficient numerical tool to predict the metal forming processes. It is due to the fact that the constitutive relations used does not describe the microstructural characteristics of the materials. In the present investigation, the finite element formulation using the rate-dependent rigid plastic crystal plasticity model of the face-centered cubic materials is conducted to predict the micro mechanical behaviors during the mim forming processes. The finite element analysis, however, provides mesh-dependent solutions for the intragranular deformations. Therefore, the couple stress energy is additionally introduced into the variational principle and formulated within the framework of the rigid plastic finite element method to obtain mesh-independent solutions. Micro deformations of single crystal and bicrystal with various orientations are calculated to show the potential of the developed formulation.

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The Study on Health Habit Forming of Children (유아들의 건강습관 형성에 관한 기초적 조사 연구)

  • 홍양자
    • Korean Journal of Health Education and Promotion
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    • v.11 no.1
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    • pp.33-42
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    • 1994
  • The purpose of this study was to investigate the health habit forming of children to develop health education area in children's education. For the purpose, 330 children with 175 boys and 155 girls ranging of 4 to 6 in the ages were selected as subjects. The methods of study are used by questionaries of DA KAENG Social Achievement Scale with 50 items in 5 areas. Statistical process was used ANOVA, t -test, coefficiency through SPSS. The results were as follows ; 1) The study showed that the score of health habits of 50 items were lower than score of standard value of DA KAENG type of social Achievement Scale. 2) There were coefficiency with 5 health habits area each other. 3) The score of boys were higher than girls score without signifficant differences level in health habit forming. 4) The area of excreting habit, neating habit, and clothing habit forming were effected by ages with signifficant difference among the those of health habit forming areas. 5) The study indicated that mother's job were not effect to health habit forming for children. 6) The excreting habit, neating habit and clothing habit forming among the health habits were effected by socia-economics status of home. 7) The factors of enrollment of preschool, father's job and mother's age were not effect to health habit forming for children.

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An Effect of Process Parameters on the Generation of Sheet Metal Curvatures in the Incremental Roll Forming Process (점진적 롤 성형 공정에서 공정 변수가 박판 금속의 곡률 생성에 미치는 영향)

  • 윤석준;양동열
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.122-128
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    • 2004
  • In order to make a doubly-curved sheet metal effectively, a sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation in thickness. The developed process is an unconstrained forming process with no holder. For this study, the experimental equipment is set up with the roll set which consists of two pairs of support rolls and one center roll. In the experiments using aluminum sheets, it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting rolls in pairs and the forming depth of the center roll and it also depends on the thickness of the sheet metal. In order to check the effect of process parameters on the generation of sheet metal curvatures in this process, the orthogonal array is adopted. From the experimental results, among the process parameters, the distance between supporting rolls in pairs along the direction of one principal radius of curvature as well as the forming depth and the thickness of the material is shown to influence the generation of curvature in the same direction significantly. That is, the other distance between supporting rolls in pairs which are not located in the same direction of one principal radius of curvature, does not have an significant effect on the generation of the curvature in that direction. It mainly affects the generation of curvature in its own direction with the forming depth and the thickness of the material.

Immunostimulating Activity of Phellinus linteus Extracts to B-lymphcyte

  • Oh, Goo-Taeg;Han, Snag-Bae;Kim, Hwan-Mook;Han, Man-Woo;Yoo, Ick-Dong
    • Archives of Pharmacal Research
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    • v.15 no.4
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    • pp.379-381
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    • 1992
  • Phellinus linteus was examined on its immunostimulating activities using an in vitro imunization and plaque forming cell assay. When lymphocytes were exposed to the extract of Phellinus linteus, the number of antibody forming cell was increased. In in vitro plaque forming cell assay, the immunostimulating effect was about 4.8 and 5.0 times of unimmunized control in polyconal and T-independent antibody response, respectively. Especially, Phellinus linteus significantly increased the antigenicity of TNP-LPS used as T-independent antigen. But Phellinus linteus did now show a mitogenic effect on B-lymphcytes. These results suggest that immunostimulating activity of Phillinus lintues might be associated with a functional stimulation of B-lympohocyte involved in humoral immune response.

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Effect of Specimen Geometry on deformation in laser forming of sheet metal (레이저 성형에서 시편의 기하학적 형상에 따른 변형의 양상에 관한 연구)

  • Nadeem, Q.;Seong, W.J.;Na, S.J.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.22-22
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    • 2009
  • Laser forming is a promising technology in manufacturing, such as in the shipbuilding, automobile, microelectronics, aerospace and other manufacturing industries. This process forms the sheet metal by utilization of laser-induced thermal stresses. Laser forming process has been studied extensively for rectangular shape geometry. This basic study presents the change in deformation behavior of sheet metal during transition from linear to curved geometries and irradiations as well. A series of experiments have been conducted on a wide range of specimen geometries such as quarter-circular and half circular plate. The reasons for this behavior have been analyzed. Results are compared and analyzed by simulations using ABAQUS. Influence of developed stresses on the bending has been investigated. This study provides the more understanding of forming mechanism influenced by geometry effect.

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An Effect of Process Parameters on the Generation of Sheet Metal Curvatures in the Incremental Roll Forming Process (점진적 롤 성형 공정에서 공정 변수가 박판 금속의 곡률 생성에 미치는 영향)

  • Yoon S. J.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.08a
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    • pp.53-57
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    • 2003
  • In order to make a doubly curved sheet metal effectively, a sheet metal farming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation to thickness. The developed process is an unconstrained forming process with no holder. For this study, the experimental equipment is set up with the roll set which consists of two pairs of support rolls and one center roll. In the experiments using aluminum sheets, it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting rolls in pairs and the forming depth of the center roll and it also depends on the thickness of the sheet metal. In order to check the effect of process parameters on the generation of sheet metal curvatures in this process, the orthogonal array is adopted. From the experimental results, among the process parameters, the distance between supporting rolls in pairs along the same direction of one principle radius of curvature as well as the forming depth and the thickness of the material is shown to influence the generation of curvature in the same direction significantly. That is, the other distance between supporting rolls in pairs which are not located in the same direction of one principle radius of curvature, does not have an significant effect on the generation of the curvature in that direction. It just affects the generation of curvature in its own direction mainly with the forming depth and the thickness of the material.

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Forming Analysis of the Front Side Member with Equivalent Draw-bead and Application to Crash Analysis (등가 드로오비드를 적용한 Front Side Member의 성형 해석 밑 충돌 해석에의 적용)

  • Song, J.H.;Kim, K.P.;Kim, S.H.;Huh, H.;Kim, H.S.;Hong, S.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.266-269
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    • 2003
  • This paper is concerned with a forming analysis of front side members and the application of the forming effect in crash analysis of auto-body. Drawbead restraining forces are calculated with ABAQUS/Strandard in order to identify the boundary condition in forming process. Forming analysis with equivalent drawbead is carried out with LS-DYNA3D. In order to demonstrate the validity of the forming analysis, quantitative comparison of the thickness variation between the real product and the numerical simulation result is carried out. Forming histories obtained from the forming analysis are utilized as the initial condition of the crash analysis for accurate assessment of the crashworthiness.

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Deep drawing of AZ31 alloy sheet in the warm forming temperature (AZ31 합금의 온간 디프 드로잉에 관한 연구)

  • KIM M. C.;LEE Y. S.;KWON Y. N.;LEE J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.175-179
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    • 2004
  • Since the formability of AZ31 magnesium alloy is not good in room temperature, it is known that high temperature forming is advantageous. However, many studies are necessary to find the proper forming temperature for Mg alloy. In this study, experimental and FEM analysis are performed to investigate the forming temperature for AZ31 sheet. The deep drawing process of square cup is used in forming experiment and FEA. The investigations are performed in three forming temperature, room temperature, $250^{\circ}C\;and\;400^{\circ}C$. The square cup is well formed in $250^{\circ}C$ forming temperature, on the other hand, the crack and failure is presented in corner section in room and $250^{\circ}C$ forming temperature. The main cause is investigated as the effect of hardening range by the experimental and FEM results.

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Experimental Studies of the Forming Process for the Tubular Hydroforming Technology (관재 하이드로 포밍에 의한 성형 공정의 실험적 연구)

  • 김성태;임성언;이택근;김영석
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.35-42
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    • 2000
  • In this paper, we developed the hydroforming simulator which can apply an axial compressive force and high internal pressure to bulge a tube. Experimental dtudies have been performed to investigate the effect of each parameters such as internal pressure and axial compression stroke required for the forming of circular components. Under the improper forming conditions there were two forming failures. One was the axial buckling due to excessive axial compressive load and the other was the circumferential necking fracture due to relatively high internal pressure. A safe forming zone without any failures exists between these two extreme zones. Also the condition of forming failure such as fracture is examined throughout the theoretical analysis. This paper covers a brief overview of the mechanism of hydroforming process as well as the design of die and tools.

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