• 제목/요약/키워드: Forming Effect

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PCB 장착을 위한 원형 포밍형상의 재료 두께 변형에 관한 연구 (A Study on Material thickness variation of the circle formming shape for installing PCB)

  • 이춘규
    • 한국산학기술학회논문지
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    • 제16권6호
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    • pp.3667-3671
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    • 2015
  • PCB(Printed circuit board) 장착을 주목적으로 하는 포밍공정에서 주름을 발생시키지 않으면서, 실험을 통하여 재료의 두께 변화를 고찰하였다. 실험결과 제 1공정의 포밍 높이는 제 2공정에서의 재료두께 변화에 크게 영향을 미치는 것으로 나타났으며, 제 1공정에서 다이의 입구 모서리는 제품높이 50%정도의 라운드를 가져야 하며, 포밍의 높이는 원래의 제품보다 재료의 두께만큼 높게 하여야 한다. 또한 제 1공정에서 포밍형상을 구현하면 재료의 두께가 85%로 얇아지고 제 2공정에서 리스트라이킹시 재료의 두께가 80%로 얇아진다. 그러므로 정확한 형상을 구현하기 위해서는 재료가 얇아지는 것을 고려하여 다이는 원제품의 형상을 유지하고 펀치는 원제품의 깊이에 재료 두께의 20%이상 더한 값만큼 길이를 길게 하여야 압축의 효과를 얻을 수 있다.

핫블로우 포밍을 이용한 고강도 알루미늄 루프 사이드 레일 설계 (Design of Roof Side Rail by Hot Blow Forming using High Strength Aluminum)

  • 김민기;이정흠;고대철
    • 소성∙가공
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    • 제32권6호
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    • pp.311-320
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    • 2023
  • Recently, lightweight of automotive parts has been required to solve environmental problems caused by global warming. Accordingly, research and development are proceeded on manufacturing of parts using aluminum that can replace steel for lightweight of the automotive parts. In addition, high strength aluminum can be applied to body parts in order to meet both requirements of lightening and improving crash safety of vehicle. In this study, hot blow forming of roof side rail is employed to manufacturing of the automotive parts with high strength aluminum tube. In hot blow forming, longer forming times and excessive thinning can be occurred as compared with conventional manufacturing processes. So optimization of process conditions is required to prevent excessive thinning and to uniformize thickness distribution with fast forming time. Mechanical properties of high strength aluminum are obtained from tensile test at high temperature. These properties are used for finite element(FE) analysis to investigate the effect of strain rate on thinning and thickness distribution. Variation of thickness was firstly investigated from the result of FE analysis according to tube diameter, where the shapes at cross section of roof side rail are compared with allowable dimensional tolerance. Effective tube diameter is determined when fracture and wrinkle are not occurred during hot blow forming. Also FE analysis with various pressure-time profiles is performed to investigate the their effects on thinning and thickness distribution which is quantitatively verified with thinning factor. As a results, optimal process conditions can be determined for the manufacturing of roof side rail using high strength aluminum.

굽힘이 고려된 개량박막요소를 이용한 평면이방 박판금속 성형해석 (Sheet Metal Forming Analysis with Planar Anisotropic Materials using a Modified Membrane Element considering Bending Effect)

  • 최태훈;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.183-187
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    • 1997
  • A membrane element is regarded as more preferable rather than other elements in the sense of its computing efficiency and the merit with respect to contact treatment. However, it cannot consider the bending effect during the deformation. Moreover, due to the characteristics of rolling process, sheet metal has anisotropy with respect to the direction in the plane. To take the bending effect into account, a modified membrane element was introduced and improved to consider planar anisotropic characteristics with the aid of Hill's quadratic criterion.

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극세선 냉간 정수압 압출에서 금형과 윤활의 영향 (Effect of Die and Lubrication in Fine Wire Cold Hydrostatic Extrusion)

  • 나경환;박훈재;김승수;윤덕재;최태훈;김응주
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.225-230
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    • 2002
  • As in most metal forming processes, die and lubrication are of vital importance in hydrostatic extrusion. An efficient die design and lubrication system selection reduce the pressure required for a given reduction ratio by lowering friction at the billet-die interface. In contrast to the conventional macroscopic extrusion, fine-wire fabrication requires higher extrusion pressure and effect of friction is much more significant. Forming fine Au, Ag, and Cu wire with hydrostatic extrusion process in cold condition, the effect of extrusion die angle, lubrication and billet's initial diameter was studied.

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적층형 압전 변압기의 내부전극에 따른 구조적 특성 (Structural Characteristics of Multilayer Piezoelectric Transformer According to Designs of Internal Electrode)

  • 임인호;박종주;정회승;이영희
    • 한국전기전자재료학회논문지
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    • 제14권11호
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    • pp.898-903
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    • 2001
  • In this study, we investigated amounts, distributions and sizes of pores of multilayer piezoelectric transformer, and predicted heat emission property and electrical characteristics according to designs of internal electrode. Forming densities of device having MLC, fingered and full filled internal electrode structure were 4.73 g/㎤, 4.80 g/㎤, 4.82 g/㎤ and forming porosities were 17.3737%, 13.1475%, 12.6121%, respectively. And sintered densities of MLC structured, fingered and full filled devices were 7.76 g/㎤, 7.75 g/㎤, 7.84 g/㎤ and sintered porosities were 4.0967%, 2.7132%, 2.5317%, respectively. Therefore, we concluded that fingered and full fi1led internal electrode devices, expecially, fingered internal electrode devices had cost-effective effect and maximum poling effect due to higher sintered density and lower porosity than MLC structured device. Also we can predict that they have an effect on good heat emission and high output properties of multilayer piezoelectric transformer.

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X80급 API 강의 바우싱거 효과에 미치는 미세조직의 영향 (The Influence of Microstructure on the Bauschinger Effect in X80 Grade API Steel)

  • 박재신;김대우;장영원
    • 소성∙가공
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    • 제15권2호
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    • pp.118-125
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    • 2006
  • API steel is used for line-pipe to transport the oil and natural gas. As the recent trends in the development of API steel are towards the use of larger diameter and thicker plate, many researches have been studied to achieve higher strength, higher toughness and lower yield ratio in API steel. However, the strength of API steel after pipe forming is changed depending on the competition of the Bauschinger effect and work hardening which are affected by the strain history during pipe forming process. So, the purpose of this study is to investigate the influence of microstructure on the Bauschinger effect for API steel. To change the microstructure of API steel we have changed the hot rolling condition and the amounts of V and Cu addition. The compression-tensile test and the microstructure observation by OM and TEM were conducted to investigate the yield strength drop and the correlation between the Bauschinger effect and microstructure of API steel. The experimental results show that the increase of polygonal ferrites volume fraction increases the Baushcinger effect due to the back stress which comes from the increase of mobile dislocation density at polygonal ferrite interior during the compressive deformation. The hot rolling condition was more effective on the Bauschinger effect in API steel than the small amount of V and Cu addition.

The Contingent Effect of Marketing Alliances on Firm Profitability

  • Lee, Jongkuk
    • Asia Marketing Journal
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    • 제16권4호
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    • pp.19-37
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    • 2015
  • Forming interfirm collaborative relationships has become a key aspect of a firm's marketing strategies to create value for customers and achieve greater firm performance. While empirical findings are mixed in previous studies, this study is an effort to identify boundary conditions for the benefits of marketing alliances. We investigate internal and environmental factors that may magnify or constrain the effect of marketing alliances on firm profitability. Given the complementary relationship between marketing and R&D activities, we focus on a firm's R&D intensity as an internal factor that may magnify the value of marketing alliances for firm performance. For environmental factors, we focus on industry turbulence and industry competitiveness. Industry turbulence refers to the degree to which industry market conditions change quickly and unpredictably, whereas industry competitiveness refers to the degree to which a firm faces competition in the industry. By testing these factors, we are intended to reveal boundary conditions that determine the value of marketing alliances for firm profitability. The analysis of firms in the diverse industries shows that while the main effect of marketing alliances on firm profitability is not significant, it becomes more positive when R&D investment is more intensive or when industry environment is more turbulent. The results of this study imply that just forming more marketing alliances may not be enough to increase firm profitability. Our findings imply that marketing alliances become more effective in a dynamically changing industry environment. That is, firms can cope with industry uncertainties more effectively by forming marketing alliances. At the same time, the moderating effect of R&D intensity implies that the internal investments in R&D magnify the effect of marketing alliances on firm profitability. The findings of this study contributes to the existing alliance literature in three aspects. First, this study enhances our understanding of the contingent value of marketing alliances by testing both internal and external factors that may influence the effectiveness of marketing alliances. Second, this study responds to the need for research that investigates actual performance resulting from interfirm relationships. Third, while previous studies primarily focused on a specific industry, this study extend previous findings of the boundary conditions for the benefits of marketing alliances in a broader context.

산화물환원과 압축성형 공정에 의한 Bi2Te2.5Se0.5 화합물의 제조와 열전특성 (Fabrication of Bi2Te2.5Se0.5 by Combining Oxide-reduction and Compressive-forming Process and Its Thermoelectric Properties)

  • 임영수;이길근
    • 한국분말재료학회지
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    • 제31권1호
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    • pp.50-56
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    • 2024
  • We report the effect of plastic deformation on the thermoelectric properties of n-type Bi2Te2.5Se0.5 compounds. N-type Bi2Te2.5Se0.5 powders are synthesized by an oxide-reduction process and consolidated via spark-plasma sintering. To explore the effect of plastic deformation on the thermoelectric properties, the sintered bodies are subjected to uniaxial pressure to induce a controlled amount of compressive strains (-0.2, -0.3, and -0.4). The shaping temperature is set using a thermochemical analyzer, and the plastic deformation effect is assessed without altering the material composition through differential scanning calorimetry. This strategy is crucial because the conventional hot-forging process can often lead to alterations in material composition due to the high volatility of chalcogen elements. With increasing compressive strain, the (00l) planes become aligned in the direction perpendicular to the pressure axis. Furthermore, an increase in the carrier concentration is observed upon compressive plastic deformation, i.e., the donor-like effect of the plastic deformation in n-type Bi2Te2.5Se0.5 compounds. Owing to the increased electrical conductivity through the preferred orientation and the donor-like effect, an improved ZT is achieved in n-type Bi2Te2.5Se0.5 through the compressive-forming process.