• Title/Summary/Keyword: Forming Effect

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Assessement of Forming Defects in Hot Backward Extruded Ti-6Al-4V Tube (열간 후방압출된 Ti-6Al-4V 튜브의 성형결함 해석)

  • 염종택;심인규;나영상;박노광;홍성석;심인옥
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.347-350
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    • 2003
  • The metal forming behavior and defect formation in Ti-6Al-4V tube during hot backward extrusion were investigated. To predict the forming-defects such as shear band, inner cracks or surface cracks, dynamic material model(DMM) including Ziegler's instability criterion and modified Cockcroft-Latham fracture criterion(C-L model) were used. These models were coupled to the internal variables generated from FE analysis. The chilling effect and friction indicated a great influence on the deformation mode of the tube and the formation of surface cracks. The simulation results for the backward extrusion were compared with the experimental observations.

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Plant Hormones Promote Growth in Lichen-Forming Fungi

  • Wang, Xin Yu;Wei, Xin Li;Luo, Heng;Kim, Jung-A;Jeon, Hae-Sook;Koh, Young-Jin;Hur, Jae-Seoun
    • Mycobiology
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    • v.38 no.3
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    • pp.176-179
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    • 2010
  • The effect of plant hormones on the growth of lichen-forming fungi (LFF) was evaluated. The use of 2,3,5-triiodobenzoic acid and indole-3-butyric acid resulted in a 99% and 57% increase in dry weight of the lichen-forming fungus Nephromopsis ornata. The results suggest that some plant hormones can be used as inducers or stimulators of LFF growth for large-scale culture.

Study of Forming Analyzing Auto-body panel by Using One-step Finite Element Method (One-Step 유한요소법을 이용한 차체판넬 성형해석에 관한 연구)

  • Jung, D.W.;Lee, C.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.261-264
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    • 2006
  • Many process parameters have an effect on the auto-body panel forming process. A well-designed blank shape causes the material to flow smoothly, reduces the punch and yields a product with uniform thickness distribution. Therefore, the determination of an initial blank shape plays the important role of saving time and cost in the auto-body panel forming process. For these reasons, some approaches to estimate the initial blank shape have been implemented in this paper, the one-step approach by using a finite element inverse method will be introduced to predict the initial blank shape the developed program is applied to auto-body panel forming.

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Effects of Blank Holding Force on the Friction Behavior in Sheet Metal Forming (박판성형 마찰거동에 미치는 블랭크 홀딩력의 영향)

  • Shim, J.W.;Keum, Y.T.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.381-385
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    • 2007
  • In order to examine the effect of the blank holding force on the friction behavior in the sheet metal forming, a sheet metal friction tester is designed and manufactured, which can measure friction forces in various forming conditions such as lubrication, die roughness, drawing speed, radius of die corner, blank holding force, etc., and the friction tests are performed, in which friction coefficients in various blank holding forces and pulling speeds are calculated using Coulomb's friction law. The friction test reveals that friction coefficient decreases as the blank holding force, the drawing speed and lubricant viscosity increase together or individually.

A Study on Formability of Aluminum Sheet in Incremental Forming (점진성형에서 알루미늄 판재의 성형성에 대한 연구)

  • Park, Jong-Jin;Kim, Yung-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1142-1147
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    • 2003
  • The formability of sheet metal appears better in incremental forming than in conventional forming. in this study, the effect of process parameters - tool type, tool size, feed rate, friction at the interface between tool and sheet, plane-anisotropy of sheet - on the formability was investigated by experiments and FEM analyses. it was found that the formability is improved when a ball tool of a particular size is used with a small feed rate and a little friction. Due to the plane anisotropy, the formability differs according to the direction of the tool movement. in this paper, details of the experimental procedures and the results obtained from the study are discussed.

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Deformation analysis of copper pipe for hair pin under the bending forming using the Mandrel (맨드릴을 사용한 굽힘 성형시 헤어핀용 동관의 변형 해석)

  • 김광영;윤두표
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1630-1633
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    • 2003
  • Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

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Reduction of Drawing Process in Warm Forming Steel Sheets using Oil Pan (온간성형공법을 이용한 오일팬 드로잉공정 단축)

  • 최이천
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.88-94
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    • 1999
  • This study is to investigate the effects of warm deep drawing with steel sheets of SCP3C and SCP1 for improving deep drawability. Experiments were carried out in various working conditions such as forming temperature and lubricantion. The effect of lubricantion and temperature on drawabillity of steel sheets as well as thickness distribution of drawn oil pan were examined and discussed. One step forming at room temperature and uniform distribution of thickness was achieved at optimum formability for lubricantion. The optimum forming temperature was obtained that both the die and the blankholder were heated to 10$0^{\circ}C$ while the punch was cooled by circulating coolant of $0^{\circ}C$.

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Effect of Cold Forming Method on Drawability Trunk Floor Panel (냉각성형공법이 트렁크 플로어 드로잉성에 미치는 영향)

  • 최치수;최이천;오영근;이정우;이항수
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.123-129
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    • 2001
  • This study is to investigate the effects of cold forming method with steel sheet of SCP3C to improve continuous productivity. Experiments were carried out in various working conditions, such as the number of stamping and the punch temperature. The effects of the punch temperature and the number of stamping on drawability of steel sheet of SCP3C as well as clearance and draw-in in the number of stamping were examined and discussed. More improvement of continuous productivity in case of cold stamping rather than by conventional stamping at room temperature is obtained. The optimum forming condition for drawing trunk floor panel of SCP3C is shown as the punch is cooled by coolant of $-5^{\circ}C$ and at the same time both the die and the blankholder are heated by stamping and frictional heat.

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A Study on the Effect of Back Pressure on the Superplastic Bulge Forming of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 초소성 벌지성형에 미치는 배압력의 영향)

  • 송유준;이종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.175-178
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    • 1997
  • A modified Mukerjee's model considering the microstructural evolution was developed to study the superplastic bulge forming process of Ti-6Al-4V alloy. Through the microstructual observation after deformation, it was found that the grain growth rate of uniaxially tested specimens was different from that of biaxially deformed specimens. From this result, bulge forming experiments with and without back pressure were performed to examine the grain growth behavior and to compare the results of biaxial test with those of triaxial test. Good agreement between the prediction by a modified Mukerjee's model and the experimental measurements was obtained for bulge profile and thickness distribution.

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Development of Knowledge Sharing Platform for Molding & Forming Technology (금형·성형 기술을 위한 생산기반 지식공유형 플랫폼 개발)

  • Bae, S.M.;Lee, H.W.;Heo, Y.M.;Shin, G.H.;Lee, J.W.;Yoon, G.S.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.534-539
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    • 2011
  • The production technology is the basic of manufacturing for various materials and components. This technology can influence the quality and productivity of leading export products such as automobile, ship, and electronic device. Besides, the production technology is very useful to apply to other manufacturing fields and has a great ripple effect. However, it is very difficult to make the production technology into standardization and knowledge-based database because the production technology is dependent in hands-on experience. In this study, the knowledge-sharing platform for the molding & forming technology which is a branch of the production technology is introduced. This platform is web-based system and has the knowledge authoring tool technologies storage, semantic database, and web portal service. Therefore, the molding & forming technology can be shared and spread easily by the knowledge-sharing platform.