• Title/Summary/Keyword: Forming Condition

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The effect of the injection condition on liquid segregation in semi-solid die casting process (반응고 다이캐스팅공정에서 사출조건이 액상편석에 미치는 영향)

  • 신현기;서판기;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.70-73
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    • 2003
  • Semi-solid processing is now becoming of great interest for the production of various parts by pressure die casting. Many advantages are associated with this forming process at the condition that the forming operation is performed under appropriate conditions in terms of alloy microstructure, injection velocity and pressure. In this study, to look into the relation along them, the experiment of semi-solid die casting has been peformed with various condition of injection, and investigated their microstrucure and solid fraction

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Use of Processing Maps to Evaluate the Forming Condition during Ring Rolling (변형공정지도를 활용한 링롤링 공정 조건 평가)

  • Lee, H.J.;Kang, G.P.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.25 no.1
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    • pp.5-11
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    • 2016
  • The control of the roll velocities is essential in maintaining stability during ring rolling, but such control is difficult. The determination of the best roll velocities can be helped with the use of FE simulations and processing maps, which give the useful information such as power dissipation and flow instability for hot metal forming processes. In the current study, the workability of 7050 aluminum alloy is evaluated by using processing map. With the developed information, the stability of the ring rolling condition, called the Constant Growth Velocity Condition (CGVC), is evaluated.

Effect of Punching Conditions on the Stretch Flange Formability of Cold rolled Steels for Deep Drawing (편칭조건이 가공용 냉연강판의 신장플랜지 성형성에 미치는 영향)

  • 전영우
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.161-164
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    • 1999
  • In order to investigate the effect of punching condition on the stretch flange formability of sheet for deep drawing hole expansion tests at various edge condition were done. Edge conditions were changed by altering tool clearances artifical defects grinding and deburring. For a determination of optimum edge condition of side panel of automobile punched section analysis and forming results were studied and the laboratory test results were used. In case of considered side panel tool clearance should be less than 15% and punched edge should be uniform without defects for safe forming

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A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank (박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구)

  • 이희석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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Performance evaluation of the forming methods used in the production of bellows for LNG carriers I - Comparison of design methods and mechanical properties of bellows - (LNG 선박용 벨로우즈의 제작시 성형방법에 따른 성능 평가 I - 벨로우즈의 제작방법 및 기계적 특성 비교 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.7
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    • pp.587-592
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    • 2016
  • Bellows for LNG carriers must be corrosion resistant in order to operate in seawater environments. They must also have long fatigue lives in order to withstand the expansion and contraction caused by large temperature changes and continuous vibration in extreme environments. In order to incorporate these properties into bellow design, it is important to use materials that are resistant to cold brittleness and corrosion, and maintain their optimized forming condition. The design conditions and forming methods used for bellows must be optimized in order to incorporate these characteristics. In this study, finite element analysis was used to develop cryogenic bellows, which have good mechanical strength and reliability. In addition, two different forming methods (mechanical and hydroforming) were used to design and produce bellows, in order to derive their forming condition. The height, thickness, and hardness of the convolutions of bellows produced by each method were measured and compared with each other. The results confirmed that the two forming methods produced bellows with different mechanical properties.

Determination of Heat Treatment Condition for Hot Press Formed Automotive Flex Plate (자동차용 플렉스 플레이트 제조를 위한 핫프레스 포밍 열처리 조건 최적화)

  • Park, I.H.;Lee, M.G.;Kim, S.J.;Jeong, W.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.186-189
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    • 2008
  • The flex plate, an automotive part which mounts to the automotive engine to transfer torque to transmission, should have considerable hardness and shape accuracy. As a way to produce the flex plate, the hot press forming technology which takes advantages of high formability at elevated temperature, enhanced strength and shape stability was introduced. Therefore, as one of major process parameters the heat treatment condition should be determined to obtain appropriate hardness in the range of manufacturer's specifications. In this study, two heat treatments, austempering and quenching and tempering (QT), were compared as feasible conditions fur the hot press forming of high-carbon tool steel and the hardness and toughness after heat treatments were evaluated. The study showed that both heat treatments resulted in improved hardness but only quenching and tempering showed practicable range of toughness.

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Growth characteristics of bloom forming Mallomonas elongata (Synurophyceae) based on silicate and light intensity

  • Kim, Han-Soon;Lee, Kyung-Lak
    • ALGAE
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    • v.26 no.1
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    • pp.73-77
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    • 2011
  • A dominant planktonic bloom-forming species, Mallomonas elongata was isolated from a small shallow eutrophic pond. The growth characteristics of this species on variable silicate concentrations and light intensities were investigated in laboratory unialgal cultures. In culture condition of $15^{\circ}C$, the maximum population growth and the highest growth rate of M. elongata occurred at a light intensity of $80\;{\mu}mol\;m^{-2}s^{-1}$, and in culture condition of $18^{\circ}C$, it exhibited the maximum population growth and the highest growth rates at a light intensity of $50\;{\mu}mol\;m^{-2}s^{-1}$. Silicate concentration had no effect on the population growth and growth rate of M. elongata.

Comparison of Warm Deep Drawability of Stainless Sheet Between Crank Press and Hydraulic Press (크랭크 프레스와 유압 프레스에서 스테인리스 강판의 온간 드로잉성 비교)

  • 김종호;최치수;나경환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.178-185
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    • 1995
  • Warm deep drawing for optimum forming conditions to give the maximum drawing depth is investigated and compared with the results at room temperature. Experiments which draw square cups of STS 304 stainless steel sheet under the constant lubrication condition of teflon film made both in a crank and hydrqulic press for two kinds of specimens . The maximum drawing depth at warm forming condition reaches 1.4 times the drawing depth at room temperature in a crank press, whereas 1.6 times in a hydrqulic press, and also more uniform distribution of thickness in case of warm deep drawn cup is observed. The effects of other factors on formability , such as forming temperature, speed of press and cooling of punch are examinnied and discussed.

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Reheating Process of Semi-Solid Aluminum Alloy (반융용알루미늄재료의 재가열공정)

  • 강성수;도영진;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.06a
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    • pp.16-27
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    • 1997
  • A semi-solid forming has a lot of advantages compared to the die casting, squeeze costing and convenctional forging, therefore, semi-solid forming process are now becoming of industial interest for the production of metal components and metal matrix composites. However, the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions bcause the behaviour of metal slurries is complex. The semi-solid materials(SSM) fabricated under electric-magnetic stirring condition is necessary to be applicate in forming process. A reheating conditions were studied with the reheating time, holing time and reheating temperatures. The microstructure of SSM (which specimen size:d 40${\times}$i60) on condition of heating time 10min and heating temperature 590$^{\circ}C$ is most globular and finest one. The microstructure of SSM(specimen size:d75${\times}$i60) reheated under the three step reheating conditions is most globular and finest.

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The Behavior of Mechanical property of Thermoplastic Composite in Compression Molding (복합재료의 압축성형에 따른 기계적 특성변화)

  • 이중희;이호언
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.261-264
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    • 2000
  • The objective of this work was to characterize mechanical properties of thermoplastic composites for various forming condition in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in the work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted to make the test specimen. Dimensional stability was measured on each forming condition with the spring-forward angle. Tensile test was conducted to characterize mechanical properties of formed parts in various forming conditions.

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