• 소성∙가공
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• 제24권2호
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• pp.121-129
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• 2015

A net-shape forming of small and complex-shaped metal parts by metal injection molding (MIM) has economic advantages in mass production, especially for STS 316L valve fitting. STS 316L offers excellent corrosion resistance, but it has poor machinability, which is a limitation in using it for a cost-effective production where both forging and machining are employed. Simulation and experimental analysis were performed to develop a MIM STS 316L 90° elbow fitting minimizing trial and error. A Taguchi method was used to determine which input parameter was the most sensitive to possible defects (e.g. sink mark depth) during the injection molding. The final prototype was successfully built. The results indicate that the simulation tool can be used during the design process to minimize trial and error, but the final adjustment of parameters based on field experience is essential.

• 한국자동차공학회논문집
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• 제16권6호
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• pp.58-64
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• 2008

An aluminum radius rod using rheo-forging method has been developed for heavy commercial vehicles to decrease vehicle unsprung weight. To design the shape of the rod, structural simulations are performed using two load cases. To evaluate durability performance of the rods, a test system which has simultaneous 3 axes actuating system is developed. And 3 axes durability test conditions are established based on vehicle field tests. Using the test systems and the conditions, the durability test is carried out and the rods have passed the test conditions of 700,000 cycles. The weight of a developed aluminum radius rod is 4.2kg and it was drastically reduced by 48.8 percent in comparison with the weight of a steel radius rod.

• 한국정보전자통신기술학회논문지
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• 제13권3호
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• pp.235-242
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• 2020

본 논문은 직원 채용 시 개인의 경력을 위조하여 취업하는 경우가 발생하는 문제점을 해결하기 위해 개인 경력정보를 블록체인을 통해 관리하고 검증해 줄 수 있는 시스템을 제안한다. 블록체인 네트워크는 프라이빗 네트워크를 사용하며, 블록 내부에는 사용자의 학력과 경력 정보를 보관한다. 블록체인의 기능은 블록 생성, 블록 내부 데이터 검색, 경력 및 학력 검증의 기능을 수행하며, 이는 체인코드를 통해 동작한다. 제안하는 시스템의 성능평가 결과 트랜잭션 당 처리시간은 약 110ms, 검색 시간은 10ms로 측정되었으며, 실제 시스템에 적용하여 사용가능함을 확인하였다.

• 한국자동차공학회논문집
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• 제24권5호
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• pp.588-595
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• 2016

This paper is a study on head bolts that are used in A/C compressors to reduce production cost and solve leak problems on the head bolt seat area that causes massive intermittent malfunctioning during production. In this study, the pre-heat treated steel, which was used as a material in the head bolt, eliminated the heat treatment process after forging. The pre-heat treated steel head bolts, which have 10 % lower tensile strength than the conventional SCM 435 head bolts, were selected after considering the results of creeping rupture properties, axial force, and stress concentration per tensile strength variation. Then, the performance test and the durability test with the A/C compressor that was assembled with the pre-heat treated steel head bolts were performed and verified. Based on the results, the pre-heat treated steel head bolts developed in this study saved 7.3 % in production cost by eliminating the heat treatment process and the logistics process. Furthermore, the leak problem on the head bolt seat area in the A/C compressor was addressed significantly on the mass production assembly line.

• 소성∙가공
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• 제13권6호
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• pp.540-545
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• 2004

Ever since the ideal forming theory has been developed for process design purposes, application has been limited to sheet forming and, fur bulk forming, to two-dimensional steady flow. Here, application for the non-steady case was performed under the plane-strain condition based on the theory previously developed. In the ideal flow, material elements deform following the minimum plastic work path (or mostly proportional true strain path) so that the ideal plane-stram flow can be effectively described using the two-dimensional orthogonal convective coordinate system. Besides kinematics, fur a prescribed final part shape, schemes to optimize a preform shape out of a class of initial configurations and also to define the evolution of shapes and boundary tractions were developed. Discussions include the two problematic issues on internal tractions and the non-monotonous straining. For demonstration purposes, numerical calculations were made for a bulk part under forging.

• 소성∙가공
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• 제12권5호
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• pp.498-503
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• 2003

The die for cold forging gets a very high axial load and radial pressure during processing and hence deforms considerably in the radial direction. This radial deformation of die becomes a important factor influencing the dimensional accuracy of a product. In order to obtain the product with highly accurate dimension, therefore, it is essential to acquire some information on elastic deformation of the die and the product. The study has been performed for the relation of the deformation between the die and the product in backward extrusion. The strain of the die has been given by the simple experiment using the strain gauges attached to the outer surface of the die. Also the history of the deformation of the die and the product has been given by the experiment and Lames' formula. The results has been compared with the previous another method. The study has given useful results for the deformation history of the die and the product through the experiment and Lame's formula in backward extrusion, which can be applied in the die design for the product with accurate dimension.

• 융합경영연구
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• 제9권4호
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• pp.9-18
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• 2021

Purpose: This study examines some successful and failed cases of Korean private universities' profitable business and explores the desirable economic value and direction of their profitable business business operations with a view to shedding light on some clues conducive to their financial health and quality education. Research design, data and methodology: This study reviews news articles, reports and literature to find out Korean universities' financial condition and examines some successful and failed examples of their corporations' profit-making business operations to suggest a direction. Results: Private universities suffer declining enrollments and/or tuition freeze but they lack in making efforts to secure financial health. The reviewed examples of private universities' profit-making business operations suggest both universities and their corporations should first assume the public accountability prior to engaging in diverse business activities. Conclusions: First, to remain financially healthy, university corporations should exert themselves to transform their low-profit-margin lands and buildings into high-profit-margin businesses and to credit the realized income to their school-expense accounts. And, the ultimate purpose of universities' profit-making business operations is to realize a decent income without prejudice to their public accountability for the country and community, while forging a virtuous cycle by investing the income for the betterment of their educational quality and competitiveness.

• 한국인터넷방송통신학회논문지
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• 제21권3호
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• pp.73-79
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• 2021

4차 산업 혁명의 물결 속에서 스마트팩토리는 많은 공장에서 요구되고 있다. 하지만, 중소/중견 기업에서는 여전히 노후화된 설비를 보유하고 있어 스마트팩토리의 기초가 되는 데이터 수집 단계에서 어려움을 겪고 있다. 이 연구는 기존 설비의 개조 필요 없이, 설비 제어판의 이미지로부터 데이터를 추출하는 오픈 소스 기반의 기술을 활용 함으로써, 저비용으로 설비 모니터링하는 방법을 제안한다. 제안된 방법은 프로토타핑을 통해 자동차 부품 제조 공장의 단조 설비를 대상으로 테스트하고 평가되었다. 평가 결과 저가형 설비 모니터링이 가능함을 확인하였으며, 중소/중견 기업이 스마트팩토리를 구축하는 데 도움을 줄 것이다.

• 디자인학연구
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• 제16권2호
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• pp.291-300
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• 2003

동합금을 이용한 금속공예기법에는 성형기법 세공기법이 있다. 이러한 기법에는 주조기법(Metal casting)과 단금기법이 있는데, 주조기법에는 사형(Sand mould, 토범-중국은 도범, 일본은 물형, 납형), 석형, 안틀 끼우기(입형)와 안틀 깎기(삭중형) 등이 있다. 단금기법에는 단조기법 추기기법, 판금기법 등이 조사되었으며, 세공(장식)기법으로는 조금기법, 선조기법, 점선조기법 등이 조사되었다. 이와 더불어 모조기법, 축조기법, 어자문기법과 세선 세공 및 세입세공을 바탕으로 하는 누금세공기법이 주로 사용 되었음이 밝혀지고 있다. 한국의 전통적인 동합금의 방식에 있어서도 성형기법과 세공기법을 주로 사용하는 특성이 있다. 한국에서는 전통적으로 청동을 사용하여 합금을 시도한 바 있으며, 일본의 경우는 자입착색법을 바탕으로 하는 방식을 주로 하여 제작하며, 중국의 경우는 청동합금기술을 바탕으로 하는 방식을 선호하여 제작하였다. 합금방식에 있어서는 3국 모두 각기 독특한 방식을 사용하고 있으나, 한국의 경우는 청동을 주로 사용하되 현대에 와서는 동합금을 주로 사용하고 일본의 경우는 시부이치와 샤큐도우를 주로 사용하여 착색을 시도하여 그 표현방식이 독특하게 이루어 졌다. 중국의 경우는 동을 사용하되 황동과 백동을 주로 사용하여 특징적인 작품세계를 구축하였다.

• Journal of Computational Design and Engineering
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• 제1권1호
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• pp.27-36
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• 2014

Similar to the essential components of many mechanical systems, the geometrical properties of the teeth of spiral bevel gears greatly influence the kinematic and dynamic behaviors of mechanical systems. Logarithmic spiral bevel gears show a unique advantage in transmission due to their constant spiral angle property. However, a mathematical model suitable for accurate digital modeling, differential geometrical characteristics, and related contact analysis methods for tooth surfaces have not been deeply investigated, since such gears are not convenient in traditional cutting manufacturing in the gear industry. Accurate mathematical modeling of the tooth surface geometry for logarithmic spiral bevel gears is developed in this study, based on the basic gearing kinematics and spherical involute geometry along with the tangent planes geometry; actually, the tooth surface is a parametric surface defined on a parallelogrammic domain. Equivalence proof of the tooth surface geometry is then given in order to greatly simplify the mathematical model. As major factors affecting the lubrication, surface fatigue, contact stress, wear, and manufacturability of gear teeth, the differential geometrical characteristics of the tooth surface are summarized using classical fundamental forms. By using the geometrical properties mentioned, manufacturability (and its limitation in logarithmic spiral bevel gears) is analyzed using precision forging and multiaxis freeform milling, rather than classical cradle-type machine tool based milling or hobbing. Geometry and manufacturability analysis results show that logarithmic spiral gears have many application advantages, but many urgent issues such as contact tooth analysis for precision plastic forming and multiaxis freeform milling also need to be solved in a further study.