• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1828-1833
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• 2003

In a foaming process of microcellular plastics (MCPs) with a batch process, amorphous plastics and crystalline plastics have different characteristics for a foaming temperature. It is known that a foaming of amorphous plastics occurs at the temperature above a glass transition temperature, however, it is discovered that crystalline plastics do not take place above a glass transition temperature without exception, and even though the foaming occurs, it does not in all the range. In this research, to measure foaming temperature of crystalline polymer, a foaming experiment was performed using one of the typical crystalline polymer, polypropylene. To analyze whether the foaming occurs both at amorphous and crystalline fields, SEM was applied

• Korean Journal of Materials Research
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• v.33 no.8
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• pp.323-329
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• 2023

There are many types of foam molding methods. The most commonly used methods are the pressure foaming method, in which foam resin is mixed with a foaming agent at high temperature and high pressure, and the normal pressure foaming method, which foams at high temperature without pressure. The polymer resins used for foaming have different viscosities. For foaming under normal pressure, they need to be designed and analyzed for optimal foaming conditions, to obtain resins with low melt-viscosity or a narrow optimal viscosity range. This study investigated how changes in viscosity, molding temperature, and cross-link foaming conditions affected the characteristics of the molded foam, prepared by blending rubber polymer with biodegradable resin. The morphologies of cross sections and the cell structures of the normal pressure foam were investigated by SEM analysis. Properties were also studied according to cross-link/foaming conditions and torque. Also, the correlation between foaming characteristics was studied by analyzing tensile strength and elongation, which are mechanical properties of foaming composites.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2011.11a
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• pp.247-249
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• 2011

Pre-foaming, one of the manufacturing way of foamed concrete, is influenced by foaming agent. When the foaming agent diluted with water, surface tension and viscosity are varied. Therefore, this study is reviewing the surface tension, viscosity and unit weight of foam by experimental factor such as foaming agent types(AES, AOS, VS FP) and foam agent dilution concentration (1, 3, 5%) and temperature of materials (5, 10, 20℃). As an expeimental result, the surface tension and viscosity slightly increased with increasing concentrations. Meanwhile, when increasing temperature, the viscosity has decreased. FP produce relatively stable foams only in case 3% or more, which produce unstable foams containing large amount of water content by decreasing only insignificant surface tension when diluted at concentration of 1%.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.05a
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• pp.680-683
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• 2004

This study is to obtain basic data concerned with properties of foam for foamed concrete and foaming method. Main factors of this study are types of foaming agents, temperature of solution with foaming agents, and types of foam generator. Testing items are size distribution of foam, foaming ratio to solution, and stability of foam. The results of this study were shown as follow. It is optimum condition of foam generator that length/diameter of foaming tube is 2.0, bead size within foaming tube is $4\~6mm$, and nozzle size of foaming tube is 10mm. AES and AOS are good results to produce high quality foam, and stability of foam is good in foaming temperature of $20^{\circ}C$.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.491-495
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• 2004

The industries use polymer materials for many purposes for they have many merits. The costs of these materials take up too great a proportion of the overall cost of products that use these materials as their major material. It is advantage for polymer industries to reduce these costs. The microcellular foaming process was developed in the early 1980s to solve this problem and proved to be quite successful. Microcellular foaming process uses inert gases such as $CO_2$, $N_2$. As these gases solve into polymer matrices, many properties are changed. The microcellular foaming process makes the glass transition temperature of polymers to low, and diminish the residual stress of polymer matrices. Besides, the microcellular foaming process has several merits, impact strength elevation, thermal insulation, noise insulation, and raw material saving etc. This characteristic of microcellular foaming process has influenced by cell morphology. The cell morphology means cell size and cell density. The cell morphology has influenced by many factors. The examples of factor are pressure drop rate, foaming temperature, foaming time, saturation pressure, saturation time etc. Among their factors, pressure drop rate is the most important factor for cell morphology in microcellular foaming injection molding process. This paper describes about the cell morphology change in accordance with the pressure drop rate of microcellular foaming injection molding process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.163-166
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• 1997

Aluminium foam material is a highly porous material having complicated cellular structure defined by randomly distributed air pores in metallic matrix. this structure gives the aluminium a set of properties which cannot be achieved by any of conventional treatments. The properties of aluminium foam material significantly depend on its porosity, so that a desired profile of properties can be tailored by changing the foam density. Melting method is the one of foaming processes, which the production has long been considered difficult to realize becaues of such problems as the low foamability of molten metal, the varying size of. cellular structures, solidification shrinkage and so on. These problems, however, have gradually been solved by researchers and some manufacturers are now producing foamed aluminum by their own methods. Most of all, the parameters of solving problem in electric furnace were stirring temperature, stirring velocity, foaming temper:iture, and so on. But it has not considered about those in induction heating, foaming velocity and foaming temperature in semi-solid state yet. Therefore, this paper presents the effects on these parameter to control cell size, quantity and distribution.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.1375-1376
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• 2013

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.853-858
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• 2001

Generally, mixed materials of LDPE, EVA and foaming agent are manufactured by crosslinking foaming or chemical foaming process. Above materials were used in a microcellular foaming injection molding process. Influence of each factor such as injection type, temperature of barrel, rate of mixed materials and contents of foaming agent was estimated by DOE(Design of Experiments). As a result of experiments, injection type and rate of LDPE, EVA have an influence on foaming rate. This data can be used in field of application of LDPE and EVA.

• Polymer(Korea)
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• v.24 no.4
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• pp.529-537
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• 2000

The effects of the gel content on the cell structures of PP sheets by using an electron-curing system were investigated. Three extruded PP sheets crosslinked by three different doses were used for the batch foaming process with the supercritical state $CO_2$. Experiments were also performed in order to study the effects of the gel content, saturation pressure and temperature on cell structures. Then foaming conditions, such as temperature and duration of time, were changed. The amount of gas absorbed into PP samples was not affected by gel contents and the operating condition of saturation pressure, which was higher than 2000 psi. The foam cells of PP with a low gel content grew irregularly at a higher foaming temperature and for a longer duration of foaming time. However, PP samples with high gel content showed even cell structures and narrow tell size distributions under the severe conditions of high foaming temperatures and long duration of foaming time.

• Elastomers and Composites
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• v.41 no.3
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• pp.147-156
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• 2006

To investigate the influence of the foaming temperature and carbon black content on the cure behaviors and foaming characteristics of the foams. natural rubber (NR) was foamed at five temperature zones (145, 150, 155, 160 and $165^{\circ}C$) and different feeding ratios of the carbon black. A decreasing trend of the scorch time, $t_{s2}$ and cure time, $t_{90}$ was observed upon increasing foaming temperature and carbon black content. The optimal temperature for vulcanization and foaming of NRs in this study was considered to be $165^{\circ}C$ where density of the loomed NRs is lower than those at other four temperature regions. The rule rate index of the NRs foamed at $145^{\circ}C$ is smaller than those at 150, 155, 160 and $165^{\circ}C$. The results of the expansion ratio and micrographs of the foamed NRs were founded to support the density characteristics. The thickness of each of the struts formed inside the rubber matrix decreases with increasing the foaming temperature, while it increases with increasing the carbon black content.