• Journal of IKEEE
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• v.26 no.3
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• pp.445-455
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• 2022

This paper presents the optimal design of flyback transformer with the flat copper winding method of injection type suitable for the small-size and winding method of automatic type used in 90W DC to DC converter for LED-TV. This paper also proposes the flyback transformer with the flat copper winding method of injection type capable of the winding method of automatic type and the reduction of transformer size and enhanced uniformity in electrical characteristics compared to the conventional mass-production flyback transformer with the winding method of manual type. In particular, the flat copper winding transformer of injection type proposed in this paper is constructed in a vertical winding method of its transformer to realize the winding method of automatic type. The primary and secondary windings of flyback transformer with the flat copper winding method of injection type used the conventional winding, triple insulated winding and the flat copper winding method of injection type, respectively. The optimal design of flyback transformer with the flat copper winding transformer of injection type proposed in this paper suitable for small-size and winding method of automatic type was carried out based on the simulation results using Maxwell 2D and 3D tool.

• Journal of Industrial Technology
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• v.20 no.B
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• pp.163-168
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• 2000

This paper gives a fundamental study of the design method of Flyback Transformer(FBT) in the Multioutput Flyback DC-DC Converter. We explained a winding strategy and Core selecting of the Flyback transformer to get the design guidelines for optimizing the performance of Flyback DC-DC Converter. The final goal of this paper is to obtain design rules of the Flyback transformer to minimize the leakage inductance for good quality of DC Souce.

• Journal of Power Electronics
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• v.19 no.1
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• pp.296-306
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• 2019

The flyback topology is being widely used in power adapters. The coupling capacitance between primary and secondary windings of a flyback transformer is the main path for common-mode (CM) noise conduction. A Y-cap is usually used to effectively suppress EMI noise. However, this results in problems in space, cost, and the danger of safety leakage current. In this paper, the CM noise behaviors due to the electric field coupling of the transformer windings in a flyback adapter with synchronous rectification are analyzed. Then a scheme with balance winding is proposed to reduce the CM noise with a transformer winding design that eliminates the Y-cap. The planar transformer has advantages in terms of its low profile, good heat dissipation and good stray parameter consistency. Based on the proposed scheme, with the help of a full-wave simulation tool, the key parameter influences of the transformer PCB winding design on CM noise are further analyzed. Finally, a PCB transformer for an 18W adapter is designed and tested to verify the effectiveness of the balance winding scheme.

• Journal of Power Electronics
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• v.13 no.2
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• pp.214-222
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• 2013

This paper proposes a high efficiency step-down flyback converter using a coaxial-cable coupled-inductor which has a higher primary-secondary flux linkage than sandwich winding transformers. The structure of the two-winding coaxial cable transformer is described, and the coupling coefficient of the coaxial cable transformer and that of a sandwich winding transformer are compared. A circuit model of the proposed transformer is also obtained from the frequency-response curves of the secondary short-circuit and of the secondary open-circuit. Finally, the performance of the proposed transformer is validated by the experimental results from a 35W single-output flyback converter prototype. In addition, the proposed two-winding coaxial transformer is extended to a multiple winding coaxial application. For the performance evaluation of the extended version, 35W multi-output hardware prototype of the DC-DC flyback converter was tested.

• Journal of IKEEE
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• v.24 no.3
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• pp.828-837
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• 2020

This paper presents the optimal design of planar flyback transformer suitable for small-size and low-profile of AC to DC adapter for 10W tablet. This paper also proposes the injection winding transformer of Hybrid and Drum types capable of the winding method of automatic type and the reduction of transformer size and leakage inductance(L_k) compared to the conventional mass-production flyback transformer with the winding method of manual type. In particular, the injection winding transformer of Drum type proposed in this paper is constructed in a horizontal laying of its transformer to solve the connection problem of copper plate injection winding on the secondary side of the one of Hybrid type. The primary and secondary windings of the injection winding transformer of Hybrid and Drum types used the conventional winding and the copper plate injection winding, respectively. For the injection winding transformer of Hybrid and Drum types proposed in this paper, the optimal design of planar flyback transformer suitable for small-size and low-profile was carried out using Maxwell 2D and 3D tool.

• Journal of Power Electronics
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• v.19 no.5
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• pp.1122-1132
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• 2019

In this paper, aiming at high-voltage applications, transformer windings schemes of multiple-output two-transistor flyback converters are investigated, which are mainly based on the stray capacitances effect. First, based on a transformer model including equivalent stray capacitors, the operational principle of the converter is presented, and the main influence of its stay capacitors is determined. Second, the windings structures of the transformer are analyzed and designed based on the stray capacitances effect. Third, the windings arrangements of the transformer are analyzed and designed through a coupling analysis of the secondary windings and a stray capacitance analysis between the primary and secondary windings. Finally, the analysis and design conclusions are verified by experimental results obtained from a 60W laboratory prototype of a multiple-output two-transistor flyback converter.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.22 no.4
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• pp.166-171
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• 2008

This paper presents high efficiency control system of automotive 35W electronic ballast for high intensity discharge(HID) lamp using switching flyback converter with variable frequency. Considering performance, size and efficiency of ballast, the flyback converter is designed with planar transformer in converter stage. HID lamp demands a highly efficient ballast and very complex control circuitry that can control complex transient state for applying to automotive. The proposed electronic ballast system is composed of a flyback converter using planar transformer, a full bridge inverter, and a step up igniter. In this system, switching frequency of flyback converter is controlled by varying input voltage of HID ballast and the price and the size of HID ballast using planar transformer can be reduced. The performance and efficiency of the posed system are verified through various the experiment results.

• The Transactions of the Korean Institute of Power Electronics
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• v.18 no.5
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• pp.492-500
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• 2013

A balanced forward-flyback converter for high efficiency and high power factor using a foward and flyback converter topologies is proposed in this paper. The conventional AC/DC flyback converter can achieve a good power factor but it has the high offset current through the transformer magnetizing inductor, which results in a large core loss and low power conversion efficiency. And, the conventional forward converter can achieve the good power conversion efficiency with the aid of the low core loss but the input current dead zone near zero cross AC input voltage deteriorates the power factor. On the other hand, since the proposed converter can operate as the forward and flyback converters during switch turn-on and turn-off periods, respectively, it cannot only perform the power transfer during an entire switching period but also achieve the high power factor due to the flyback operation. Moreover, since the current balanced capacitor can minimize the offset current through the transformer magnetizing inductor regardless of the AC input voltage, the core loss and volume of the transformer can be minimized. Therefore, the proposed converter features a high efficiency and high power factor. To confirm the validity of the proposed converter, theoretical analysis and experimental results from a prototype of 24W LED driver are presented.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.28 no.9
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• pp.73-82
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• 2014

This research proposes a new type of flyback converter topology based on magnetic circuit sharing. The proposed flyback topology uses a transformer involving shared magnetic flux, and its characteristic is magnetic flux cancelation by cross magnetic flux in the magnetic flux-sharing part of the core. The new topology aims to reduce the volume of transformer by reducing the cross section of the core. Compared to conventional converters using only 1 transformer, its circuit configuration involving the serial input and parallel output of 2 flyback coils allowed increased converter insulation strength. In addition, the adoption of interleaved switching method achieved the improvement of output voltage ripple, while magnetic circuit sharing reduced by 50% the cross section of core where magnetic circuit was shared.

• Journal of Electrical Engineering and Technology
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• v.11 no.2
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• pp.367-376
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• 2016

This paper presents a cell balancing method for a single switch flyback converter with a multi-winding transformer. The conventional method using a flyback converter with a multi-winding transformer is simple and easy to control, but the voltage of each secondary winding coil might be non-uniform because of the unequal effective turn-ratio. In particular, it is difficult to control the non-uniform effect using turn-ratios because secondary coil has a limited number of turns. The non-uniform secondary voltages disturb the cell balancing procedure and induce an unbalance in cell voltages. Individual cell control by adding a switch for each cell can reduce the undesirable effect. However, the circuit becomes bulky, resulting in additional loss. The proposed method here uses the conventional flyback converter with an adjustment made to the output filters of the cells, instead of the additional switch. The magnitude of voltage applied to a particular cell can be reduced or increased according to the adjusted filter and the selected switching frequency. An analysis of the conventional converter configuration and the filter design method reveals the possibility of adequate cell balancing control without any additional switch on the secondary side.