• Title/Summary/Keyword: Fluidized material

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Recycling and Characteristics of Plasma Melting Slag Materials Produced by Different Cooling Methods (플라즈마 용융방식으로 배출된 슬래그의 냉각방식에 따른 재료적 특성 및 재활용)

  • Chung, Juyoung;Bae, Wookeun;Kim, Moonil;Park, Seyong
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.7
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    • pp.25-31
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    • 2010
  • In this study, it was intended to suggest new cooling method that enables to improve the applicability and added value higher than existing slag by applying new cooling method(powder cooling slag) at the time discharging slag, which is produced from the ash melting system that the plasma torch is used for the first time in Korea. It is suggested the applicative direction in the development of future recycling process by discovering its nature of material and applicative possibility as earthwork material. The ashes produced after the sewage sludge discharged from Y city was incinerated by the fluidized bed method and was used as test materials. As result of XRF(X-Ray Flourescence Spectrometry) analysis, main ingredient of sewage sludge ashes was $SiO_2$(32%) besides CaO, $Al_2O_3$, $Fe_2O_3$, and so on. In addition, as result of XRD analysis, traditional diffuse pattern of glass could be found from granulated air-cooled slags, while a minor crystal phase could be observed from powder cooling slag, because the powder on the surface exists in the state not melted. From EDX(Energy Dispersive X-ray Spectroscopy) analysis, it is deemed that powder ingredient has no change before and after it is used as cooling medium, and accordingly it is thought that the powder can be produced as the material where the function is added if used in different shape.

The Characterization of Controlled Low Strength Material (CLSM) Using High CaO Fly Ash without Chemical Alkaline Activator (고칼슘 플라이애쉬를 이용한 알칼리 활성화제 무첨가 저강도 유동화 채움재 특성 평가)

  • Lim, Sanghyeong;Choo, Hyunwook;Lee, Woojin;Lee, Changho
    • Journal of the Korean GEO-environmental Society
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    • v.17 no.12
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    • pp.17-26
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    • 2016
  • The experimental investigation aims at developing controlled low strength materials (CLSM) using a self-cementitious fly ash (FA) as a binder and a bottom ash (BA) as a aggregate. The fly ash and bottom ash used in this study were obtained from a circulating fluidized bed combustion boiler (CFBC) which produces relatively high CaO containing fly ash. To find the optimum mixing condition satisfying flow consistency and unconfined compression strength (UCS), the CLSM specimens were prepared under various mixing conditions, including two types of aggregate and different weight fractions between fly ash and aggregate. Additionally, the prepared specimens were evaluated using a scanning electron microscope (SEM) and X-ray diffraction (XRD). The results of this study demonstrate that the water content satisfying flow consistency ranges from 42% to 85% and the flowability is improved with increasing the fraction of aggregate in whole mixture. The USC ranges from 0.3 MPa to 1.9 MPa. The results of UCS increases with increasing the fraction of aggregate in FA-sand mixtures, but decreases with increasing the fraction of aggregate in FA-BA mixtures. SEM images and XRD patterns reveal that the occurrence of both geopolymerization and hydration. The results of this study demonstrate that CFBC fly ash could be used as an alternative binder of CLSM mixtures.

Effect of Properties of Repair Mortars According to Pre-mixing Methods (원료 사전 혼합 방법에 따른 보수 모르타르의 물성에 대한 영향)

  • Shin, Dong-Cheol;Kang, Yong-Hak
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.4
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    • pp.104-109
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    • 2017
  • It is important to keep the distribution of the raw material mixture constant, in order to maximize the effect of the pre-mix type repair mortar, and it is also necessary to increase the performance of the mixer in order to minimize the deviation of the product. In this study, three kinds of mixer used in production sites were used to make repair mortar and the properties of each mortar were examined. As a result, it is confirmed to the difference in properties of pre-mix type repair mortar differ depending on the type of mixer, and the fluidized zone mixer showed relatively good results. In addition, it is preferable to set the mixing time to about 10 minutes to 15 minutes in order to ensure workability and optimum physical properties.

Controlled Release of Nifedipine from Osmotic Pellet Based on Porous Membrane (니페디핀을 포함한 삼투성펠렛의 제조와 다공성막을 통한 약물방출제어)

  • Youn, Ju-Yong;Ku, Jeong;Kim, Byung-Soo;Kim, Moon-Suk;Lee, Bong;Khang, Gil-Son;Lee, Hai-Bang
    • Polymer(Korea)
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    • v.32 no.4
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    • pp.328-333
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    • 2008
  • The osmotic delivery systems are based on osmosis. The transverse diffusion of water through a porous membrane from a medium with a low osmotic pressure to a medium with a high osmotic pressure. Nifedipine tablet dosage forms of Procardia $XL^{(R)}$(Pfizer) and $Adalat^{(R)}$(Bayer) are commercialized systems of this type that push-pull osmotic tablet operates successfully in delivering water-insoluble drugs. We prepared osmotic pellet system by fluidized bed coating method, and model-drug used nifedipine. The osmotic pellet system was composed of the core material. the swelling and osmotic pressure layer, the drug coating layer, and the porous membrane. This work is performed to investigate the effect of different factors, such as composition and thickness of membrane. The osmotic pellet has been successfully prepared by fluidized bed coating technology. The drug release behavior depended on the increase of CA ratio and thickness in porous membrane. The morphology of the osmotic pellet before and after the dissolution test were observed by SEM. In conclusion, we found that the drug release of osmotic pellet depended on the composition and coating thickness of porous membrane.

The Co-Combustion Characteristics of Coal and Wood Pellet in a 25W Lab-scale Circulating Fluidized Bed Reactor (25W급 순환유동층반응기에서 석탄과 우드펠릿의 혼소 특성 연구)

  • Kim, Jin Ho;Yang, Sang Yeol;Kim, Gyu Bo;Jeon, Chung Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.683-691
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    • 2015
  • Circulating Fluidized Bed(CFB) combustion has the several advantages which are the fuel flexibility, the economy, the efficiency and the environment. It is necessary to apply a renewable energy to produce electricity due to the Renewable Portfolio Standard(RPS) mandates recently. So, in this study, co-combustion with a coal and a wood pellet was investigated to evaluate the combustibility and the environment as function of blending ratio of them in a Lab-scale CFB reactor. To investigate the characteristics of the co-combustion, the blending ratio which is the weight of wood pellet by the total calorific value of the supplied, was considered. Bed material was a river sand(No. 7). As increasing the blending ratio, the exhausted gas emissions such as CO, NOx, HC and SOx were decreased. But in case of wood pellet over 30%, CO, HC and SOx emission were increased. And the gas temperatures at the downstream were decreased.

Study on Recycling of Incombustion Materials from MSWI Fluidized Bed Incinerator Ash (생활쓰레기 유동상(流動床) 소각로(燒却爐) 불연물(不燃物)의 재활용에 관한 연구(硏究))

  • Choi, Woo-Zin;Park, Eun-Kyu;Kang, Seung-Kyun
    • Resources Recycling
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    • v.17 no.4
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    • pp.3-9
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    • 2008
  • The total amount of fluidized bed incinerator ash, i.e. incombustion materials generated from the municipal solid waste incineration(MSWI) in Korea was approximately 14,000 tons in 2006. Most of the ash after ferrous metal separation is finally discard to the landfill sites. In the present work, possibility for recycling of the ash is studied to utilize the ash as raw materials for ceramic products. Incombustion materials obtained from the two different incinerators were used to recover the raw materials by applying the magnetic separation and screening process to remove metallic particles. The raw materials show relatively low heavy metals content obtained from the KSLP leaching tests. The ceramic products were prepared by mixing the clay with the various amounts of the raw material. The physical properties, i.e. shrinkage rate, absorbancy and compressive strength of the ceramic products sintered at $1,000^{\circ}C$ and $1,050^{\circ}C$, respectively were improved by increasing the addition amounts of the incinerator ash. Based on the leaching tests the ceramic products also be satisfied with the standard limits on the leachability of heavy metals because most of the metallic materials are effectively removed from the incombustion materials by appling the separation processes.

A Study on the Use of Low-Grade Domestic Anthracite by Anthracite - Bituminous Coal Blend Combustion in a Fluidized Bed Combustor (유동층 연소로에서 유.무연탄 혼합 연소법을 이용한 국내산 저질 무연탄의 활용에 관한 연구)

  • 정종현;조상원
    • Journal of Environmental Science International
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    • v.6 no.3
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    • pp.267-276
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    • 1997
  • It has been studded that combustion and the production of air pollution of anthracite - bituminous coal blend In a fluidized bed coal combustor, The objects of thIns study were to investigate mixing characteristics of the particles as well as the combustibility of the low grade domestic anthracite coal and Imported h19h calorific bltununous coal in the fluidized bed coal combustor. They were used as coal samples ; the domestic low grade anthracite coal with heating value of 2,010kca1/kg and the Imported high grade bituminous coal with beating value of 6,520kca1/kg. Also, the effects of air flow rate and anthracite fraction on the reaching time of steady state condition have been studied. The experimental results are presented as follows. The time of reaching to steady state was affected by the temperature variation. The steady state time was about 120 minute at 300sc1h which was the fastest. It has been found that $O^2$ and $CO^2$ concentration were reached steady state at about 100 minute. It has been found that $O^2$ concentration decreased and $CO^2$ concentration increased as the height of fluidlzed bed Increased. It was found that splash zone was mainly located from 25cm to 35cm above distributor. Also, as anthracite traction Increased, the mass of elutrlatlon particles Increased, and $CO^2$ concentration decreased. As gk flow rate Increased,$O^2$ concentration decreased and $CO^2$ concentration increased. Regardless of anthracite fraction and flow rate, the uncombustible weight percentage according to average diameter of elutriation particles were approldmately high In the case of One Particles. As anthracite traction and k now rate Increased, elutriation ratio Increased. As anthracite fraction was increased, exit combustible content over feeding combustible content was Increased. Regardless of anthracite fraction, size distribution of Ued material from discharge was almost constant. Over bed temperature 85$0^{\circ}C$ and excess air 20% , the difference of combution efficiencies were little. It is estimate that the combustion condition In anthracite-bituminous coal blend combustion is suitable at the velocity 0.3m/s, bed temperature 85$0^{\circ}C$, the excess air 20%.

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Effects of Biomass Gasification by Addition of Steam and Calcined Dolomite in Bubbling Fluidized Beds (기포유동층에서 수증기 및 소성된 백운석 첨가에 의한 바이오매스 가스화의 영향)

  • Jo, WooJin;Jeong, SooHwa;Park, SungJin;Choi, YoungTai;Lee, DongHyun
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.783-791
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    • 2015
  • A fluidized-bed reactor with an inside diameter of 0.1 m and a height of 1.2 m was used to study the effect of steam and catalyst additions to air-blown biomass gasification on the production of producer gas. The equipment consisted of a fluidized bed reactor, a fuel supply system, a cyclone, a condenser, two receivers, steam generator and gas analyzer. Silica sand with a mean particle diameter of $380{\mu}m$ was used as a bed material and calcined dolomite ($356{\mu}m$), which is effective in tar reduction and producer gas purification, was used as the catalyst. Both of Korea wood pellet (KWP) and a pellet form of EFB (empty fruit bunch) which is the byproduct of Southeast Asia palm oil extraction were examined as biomass feeds. In all the experiments, the feeding rates were 50 g/min for EFB and 38 g/min for KWP, respectively at the reaction temperature of $800^{\circ}C$ and an ER (equivalence ratio) of 0.25. The mixing ratio (0~100 wt%) of catalyst was applied to the bed material. Air or an air-steam mixture was used as the injection gas. The SBR (steam to biomass ratio) was 0.3. The composition, tar content, and lower heating value of the generated producer gas were measured. The addition of calcined dolomite decreased tar content in the producer gas with maximum reduction of 67.3 wt%. The addition of calcined dolomite in the air gasification reduced lower heating value of the producer gas. However The addition of calcined dolomite in the air-steam gasification slightly increased its lower heating value.

Carbonation Behavior of Lightweight Foamed Concrete Using Coal Fly Ash

  • Lee, Jae Hoon;Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.53 no.3
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    • pp.354-361
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    • 2016
  • The purpose of this study was to prepare lightweight foamed concrete by mixing coal fly ash of circulating fluidized bed combustion(CFBC) with cement, and to develop uses for recycling by analyzing carbonation behavior resulting from a change in conditions for pressurized carbonation. For concrete, CFBC coal fly ash was mixed with Portland cement to the water-binder ratio of 0.5, and aging was applied at room temperature after 3 days of curing at $20^{\circ}C$, RH 60%. For carbonation, temperature was fixed at $60^{\circ}C$ and time at 1 h in the use of autoclave. Pressures were controlled to be $5kgf/cm^2$ and the supercritical condition of $80kgf/cm^2$, and gas compositions were employed as $CO_2$ 100% and $CO_2$ 15%+N2 85%. In the characteristics of produced lightweight concrete, the characteristics of lightweight foamed concrete resulting from carbonation reaction were affirmed through rate of weight change, carbonation depth test, air permeability, and processing analysis for the day 28 specimen. Based on these results, it is concluded that the present approach could provide a viable method for mass production of eco-friendly lightweight foamed concrete from CFBC coal fly ash stabilized by carbonation.

Carbon nanospheres synthesized via solution combustion method: their application as an anode material and catalyst for hydrogen production

  • Dhand, Vivek;Rao, M. Venkateswer;Prasad, J.S.;Mittal, Garima;Rhee, Kyong Yop;Kim, Hyeon Ju;Jung, Dong Ho
    • Carbon letters
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    • v.15 no.3
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    • pp.198-202
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    • 2014
  • Amorphous agglomerates of carbon nanospheres (CNS) with a diameter range of 10-50 nm were synthesized using the solution combustion method. High-resolution transmission electron microscopy (HRTEM) revealed a densely packed high surface area of $SP^2$-hybridized carbon; however, there were no crystalline structural components, as can be seen from the scanning electron microscopy, HRTEM, X-ray diffraction, Raman spectroscopy, and thermal gravimetric analyses. Electrochemical and thermo catalytic decomposition study results show that the material can be used as a potential electrode candidate for the fabrication of energy storage devices and also for the production of free hydrogen if such devices are used in a fluidized bed reactor loaded with the as-prepared CNS as the catalyst bed.