• Title/Summary/Keyword: Fluid Forming

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Modeling the Behavior of Trapped Air in Die Cavity During Sheet Metal Forming (판재성형 해석시 금형내의 공기거동 모델링)

  • Choi, Kwang-Yong;Kim, Heon-Young
    • Transactions of Materials Processing
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    • v.20 no.5
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    • pp.377-386
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    • 2011
  • During stamping processes, the air trapped between sheet metal and the die cavity can be highly compressed and ultimately reduce the shape accuracy of formed panels. To prevent this problem, vent holes and passages are sometimes drilled into the based on expert experience and know-how. CAE can be also used for analyzing the air behavior in die cavity during stamping process, incorporating both elasto-plastic behavior of sheet metal and the fluid dynamic behavior of air. This study presents sheet metal forming simulation combined simultaneously with simulation of air behavior in the die cavity. There are three approaches in modeling of air behavior. One is a simple assumption of the bulk modulus having a constant pressure depending on volume change. The next is the use of the ideal gas law having uniform pressure and temperature in air domain. The third is FPM (Finite point method) having non-uniform pressure in air domain. This approach enables direct coupling of mechanical behavior of solid sheet metal and the fluid behavior of air in sheet metal forming simulation, and its result provides the first-hand idea for the location, size and number of the vent holes. In this study, commercial software, PAM-$STAMP^{TM}$ and PAM-$SAFE^{TM}$, were used.

A Study on the Finite Element Analysis of Axisymmetric Hydrostatic Bulge forming Processes (축대칭 액압벌지 성형공정의 유한요소해석에 관한 연구)

  • Yun S. H.;Jin I. T.;Gu Y.;Ryoo I. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.115-119
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    • 2001
  • This paper presents development of a Finite Element Analysis program. The program was developed on the based of second-dimensional plane strain rigid plasticity finite element analysis and an implicit program is coded. The program was tested by being applied to the axisymetric hydrostatic bulge forming processes using the circle dies. By the Finite Element Analysis at the fluid in chamber and at the blank material, we could know that the hydrostatic bulge forming processes can be influenced of material, the diameter of product and the forming velocity The developed Finite Element Analysis program was approved by the analysis results about forming variables.

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Study of the Driving Characteristics in the Magnetic Fluid Linear Pump by AC Operating Currents (Magnetic Fluid Linear Pump의 AC 전류에 의한 운전 특성에 관한 연구)

  • Park Gwan Soo;Seo Kang
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.3
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    • pp.111-119
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    • 2005
  • In the magnetic fluid linear pump, the pumping forces and pumping speed mainly depend on the current patterns. In this research, a new design to reduce the discontinuities of the pumping forces of the MFLP was studied. Continuous pumping of the newly designed MFLP by using AC current increases pumping efficiency and reduces the pumping force. Forming shapes of the magnetic fluid at the intermediate state were computed and compared to measurement. Since the back flow of the fluid is reduced remarkably, 4 yoke's AC driving is more efficient than 7 yoke's DC driving. The size, weight and pumping discontinuity are also reduced.

Design and Characteristics of valveless micro-pump for small liquid delivery (미소유체 밸브리스 압전펌프의 설계 및 특성)

  • Lim, Jong-Nam;Oh, Jin-Heon;Lim, Kee-Joe;Kim, Hyun-Hoo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1275_1276
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    • 2009
  • Micropump is very useful component in micro/nano fluidics and bioMEMS applications. Using the flexural vibration mode of PZT bar, a piezopump is successfully made. The PZT bar is polarized with thickness direction. The proposed structure for the piezo-pump consists of an input and an output port, piezoelectric ceramic actuator, actuator support, diaphragm. The traveling flexural wave along the bar is obtained by dividing two standing waves which are temporally and spatially phase shifted by 90 degrees from each other. Fluid is drawn into a forming chamber, eventually the forming chamber closes trapping the fluid therein.

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축대칭 벌징형 하이드로포밍 공정에대한 이론 및 실험적 연구

  • 양동열;최선준;정완진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1990.04a
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    • pp.83-88
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    • 1990
  • The study is concerned with the theoretical and experimental investigation of axisymmetric fluid pressure-drive hydronforming of sheet metal by forming over the die cavity. The rigid-plastic finite element method is employed to calculate the stress and strain distribution The effect of blank size and die radius is also studied in the finite element analysis. Experiments are carried out for hydroforming of cold rolled steel sheets under various process conditions. The computational results are compared with the experimental results for the forming pressure vs. pole displacement relations and strain distributions. Comparison has shown that theoretical predictions by the finite element method are in good agreement with the experimental observations. Thus, it is shown that the rigid-plastic finite element method is effectively used in the analysis of axisymmetric fluid pressure-driven hydroforming process.

Synthesis and Characterization of HPMC Derivatives as Novel Duodenum-Specific Coating Agents

  • Huang Yuan;Zheng ling Ii;Liu Jun;Zhang Zhi rong
    • Archives of Pharmacal Research
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    • v.28 no.3
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    • pp.364-369
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    • 2005
  • HPMC (Hydroxypropyl methylcellulose) was chemically modified, using maleic anhydrides, to obtain pH-sensitive HPMCAM (Hydroxypropyl methylcellulose acetate maleate) polymers for use as novel duodenum-specific coating agents. The pharmaceutical properties of HPMCAM, such as film forming, acid values, pH-sensitive values, water vapor permeability, tensile strength and Tg, were investigated, and found to show good film forming properties. The pH­sensitive values were 3.0 to 3.7. In vitro results demonstrate that HPMCAM could completely suppress drug release within 2h in a simulated gastric fluid (pH 1.2) and rapidly release the drug in a simulated pathological duodenal fluid (pH 3.4). These results indicate that HPMCAM might be a useful material for a duodenum-specific drug delivery system.

Gold-Silver Mineralization of the Mujeong Mine, Korea (무정광산의 금-은 광화작용)

  • 김상중
    • Economic and Environmental Geology
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    • v.32 no.3
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    • pp.237-245
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    • 1999
  • The Mujeong au-Ag hydrothermal vein type deposits occur within the Teriary igneous rocks of the Janggi basin. Ore minerals consist of pyrite, pyrrhotite, sphalertite, chalcopyrite, galena, cosalite, lillianite, argentite and electrum, and associated with epidotization, sericitization and pyritization. Fluid inclusion studies reveal that ore fluids were low saline with a simple NaCl-$H_{2}O$ system. Fluid inclusion data indicate that homogenization temperatures and salinities of fluid are 150 to $340^{\circ}C$ and 1.0 to 6.5wt.% NaCl equivalent, respectively. Sulfur isotope compositions of sulfied minerals ( ${\delta}^{34}S$=6.2 to 9.6$\textperthousand$) indicate that the ${\delta}^{34}S_{H2S}$ value of ore fluids was about 10.4$\textperthousand$. This ${\delta}^{34}S_{H2S}$ value is likely consistent with and hydrothermal sulfur, whereas the fluids were highly influenced by mixing with meteoric water. Measured and calculated oxygen and hydrogen isotope values (${\delta}^{18}O_{H2O}$=-2.7 to 3.4 $\textperthousand$, ${\delta}D_{H2O}$ = -83.6 to -52.7 $\textperthousand$) of ore forming fluids suggest mixing with hydrothermal and meteoric water. Equilibrium thermodynamic interpretation by mineral assemblages and chemistry indicates that sulfur fugacities (-log $fs_2$) ore forming fluids range from 9.0 to 12.6 atm stage II.

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Process Analysis for Rheo-Forming of Aluminum Materials (알루미늄재료의 Rheo-forming을 위한 성형공정해석)

  • Seo P. K.;Jung K. Y.;Jung Y. S.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.124-128
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    • 2001
  • Two-dimensional solidification analysis during rheology forming process of semi-solid aluminum ahoy has been studied Two-phase fluid flow model to investigate the velocity field and temperature distribution is proposed. The unposed mathematical model is applied to the die shape of the two type. To calculate the velocities and temperature fields during rheology forming process, the each governing equation correspondent to the liquid and solid region are adapted. Theoretical model on the basis of the two-phase flow model is the mixture rule of solid and liquid phases. This approach is based on the liquid and solid viscosity.

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Detection of Noise Sources in a Cavitation Tunnel by using Beam-Forming Method (빔형성 기법을 이용한 공동수조 내부의 소음원 탐지)

  • 이정학;서종수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.749-754
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    • 2003
  • In this paper, we introduce the measurement of the underwater noise with 32channel hydrophone array of Samsung CAvitation Tunnel (SCAT) and the detection technique of noise sources by using the beam-forming method. Measurement and way signal Processing under fluid flow are essential works for the underwater acoustics, especially for the detection of noise sources. As the acoustic impedance of the water is relatively high and the tunnel is an enclosed system, we have to consider the interaction between tunnel and water together with the reflection of noise in the beam-forming technique. Also, for a hydrophone array system that is fixed on one side of tunnel wall as done in SCAT is liable to suffer from some limitations in the detection of the noise sources with the array, we discuss these limitations particularly on the frequency range and spacing of noise sources.

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Stable Isotope Studies of the Sangra Lead-Zinc Deposit (상라 연-아연 광상의 안정동위원소 연구)

  • Moon, Sang Ho
    • Economic and Environmental Geology
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    • v.27 no.3
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    • pp.219-229
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    • 1994
  • The Sangra Pb-Zn deposit is located in the Gampo area. Most Cretaceous sedimentary rocks and Paleogene felsic intrusives in the study area have experienced intense propylitization. Such propylitization and Pb-Zn mineralization in ore veins are involved with the fluid having very low oxygen isotopic composition.Sulfurisotopic equilibrium temperature during the main Pb-Zn mineralization (late stage I) is calculated as $T=275^{\circ}{\sim}295^{\circ}C$. Oxygen and sulfur fugacity in late stage I fluid is estimated as $logfO_2=-34.4{\sim}-29.1$ and $logfS_2=-12.0{\sim}-8.2$ bars. It is inferred that the sulfur isotopic composition oflate stage I fluid was very high such as ${\delta}^{34}S_{{\Sigma}S}=+22.4{\sim}+22.5$‰ and the origin of sulfur was ocean water sulfate. Oxygen and hydrogen isotopic composition of water in ore-forming fluid was gradually increased and more abundantly affected by ocean water from early to late mineralization stage as follows; (late stage I) ${\delta}^{18}O_{H2O}=-7.2{\sim}-1.1$‰, ${\delta}D_{H2O}=-87{\sim}-84$‰, (stage II) ${\delta}^{18}O_{H2O}=-2.4{\sim}-0.8$‰, ${\delta}D_{H2O}=-39{\sim}-21$‰ (stage III) ${\delta}^{18}O_{H2O}=+0.7{\sim}+12.6$‰, ${\delta}D_{H_2O}=-49{\sim}-42$‰. The pH in ore-forming fluid was about 4.7 during late stage I and is thought to have been gradually decreased from late stage I to stage II mineralization.

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