• Title/Summary/Keyword: Flue-gas

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Study on the Exhaust Heat Recovery Equipment in a Factory - On the Performance of a U-shape Multitube Heat Exchanger - (공장폐열(工場廢熱) 회수장치(回收裝置)에 관한 연구(硏究) -U자형(字型) 다관식(多管式) 열교환기(熱交換機)의 성능(性能)에 관하여-)

  • Kim, Yung Bok;Song, Hyun Kap
    • Journal of Biosystems Engineering
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    • v.8 no.2
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    • pp.49-61
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    • 1983
  • U shape multitube heat exchanger was equipped in the flue to recover the exhaust heat from the boiler system. The fluids of the exhaust heat recovery equipment were the flue gas as the hot fluid, and the water as the cold fluid. The flow geometry of the fluids was cross flow - two pass, the hot fluid being mixed and the cold fluid unmixed. The results of the theoretical and the experimental analysis and the economic evaluation are summarized as follows. 1) The heat exchanger effectiveness and the temperature efficiency of the hot fluid were about 35% when the fuel consumption rate was 140 - 150 L/15min. The temperature efficiency for the cold fluid ranged from 3.0% to 4.5%. The insulation efficiency ranged from 85% to 98%, which was better than the KS air preheater insulation efficiency of 90%. 2) The relationship between the fuel consumption rate, F, and the outlet temperature, $T_{h2}$, of the flue gas from the heat exchanger was $T_{h2}$ = 0.927F + 110. In order to prevent the low temperature corrosion from the coagulation of $SO_3$, it is necessary to maintain the fuel consumption rate above 82 L/15min. 3) The ratio of the exhaust heat from the boiler system to the total energy consumption was about 14.5%. With the installation of the exhaust heat recovery equipment, the energy recovery ratio to the exhaust heat was about 25%. Accordingly, about 3.6% of the total fuel consumption was estimated to be saved. 4) Economic analysis indicated that the installation of the exhaust heat recovery equipment was feasible to save the energy, because the capital reocvery period was only 10 months when the fuel consumption rate was 80 L/15min. 4 months when it was 160 L/15min. 5) Based on the theoretical and the experimental analysis, it was estimated to save the energy of about 18 million Won per year, if four heat exchangers are installed in a factory. 6) A further study is recommended to identify the relationship among the flow rate of the exhaust gas, the size of the heat exchanger and the capacity of the air preheater. For a maximum heat recovery from the exhaust gas an automatic control system is required to control the flow rate of the cold fluid depending on the boiler load.

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Use of Flue Gas Desulfurization Gypsum as an Activator for a Ground Granulated Blast Furnace Slag (고로슬래그 자극재로써 건식 및 습식 배연탈황석고의 활용가능성 평가)

  • Lee, Hyun-Suk;Kim, Ji-Hyun;Lee, Jae-Yong;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.4
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    • pp.313-320
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    • 2017
  • Flue gas desulfurization gypsum(FDG) is produced when removing sulfur oxides from combustion gas generated by coal power plant. However, the recycling of FDG is still limited to the certain purposes. In order to expand the possible application of FDG, this study aims to utilize FDG as an activator for ground granulated blast furnace slag. FDG produced by dry- and wet-process were used for the experiments. Slag paste specimens were produced by mixing with deionized water and simulated pore solution, and the role of FDG as an activator for blast furnace slag was evaluated using hydration study by XRD analysis and compressive strength development. According to the results, dry-type FDG was found to work as an activator for blast furnace slag without the presence of soluble alkalis. However, wet-type FDG needs assistance by soluble alkalis in order to work as an activator for blast furnace slag. It was also found that the substitution of dry- and wet-type FDG into blast furnace slag can increase the 28 day compressive strength of slag paste. It is expected that efficient and economical recycling of FDG will be possible if quantitative analysis of strength enhancement according to substitution rate of both dry- and wet-type FDG.

Various Technologies for Simultaneous Removal of NOx and SO2 from Flue Gas (배출가스의 질소산화물과 이산화황 동시 저감 기술)

  • Park, Hyun-Woo;Uhm, Sunghyun
    • Applied Chemistry for Engineering
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    • v.28 no.6
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    • pp.607-618
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    • 2017
  • Harmful air pollutants are exhausted from the various industrial facilities including the coal-fired thermal power plants and these substances affects on the human health as well as the nature environment. In particular, nitrogen oxides ($NO_x$) and sulfur dioxide ($SO_2$) are known to be causative substances to form fine particles ($PM_{2.5}$), which are also deleterious to human health. The integrated system composed of selective catalytic reduction (SCR) and wet flue gas desulfurization (WFGD) have been widely applied in order to control $NO_x$ and $SO_2$ emissions, resulting in high investment and operational costs, maintenance problems, and technical limitations. Recently, new technologies for the simultaneous removal of $NO_x$ and $SO_2$ from the flue gas, such as absorption, advanced oxidation processes (AOPs), non-thermal plasma (NTP), and electron beam (EB), are investigated in order to replace current integrated systems. The proposed technologies are based on the oxidation of $NO_x$ and $SO_2$ to $HNO_3$ and $H_2SO_4$ by using strong aqueous oxidants or oxidative radicals, the absorption of $HNO_3$ and $H_2SO_4$ into water at the gas-liquid interface, and the neutralization with additive reagents. In this paper, we summarize the technical improvements of each simultaneous abatement processes and the future prospect of technologies for demonstrating large-scaled applications.

Removal of Chlorinated Organic Compounds in Flue Gas by Activated Carbon Injection in a Semi-Drying Reactor (반건식 반응기에서의 활성탄 혼합주입에 의한 소각로 배가스중의 유기 염소계 화합물의 제거 공정 연구)

  • Choo, Changupp;Whang, Jaedong;Lee, Joyoung;Cho, Chulhoon;Shin, Byungchul
    • Clean Technology
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    • v.6 no.2
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    • pp.121-127
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    • 2000
  • There are several kinds of hazardous materials in incinerator flue gas, such as particulate matter, acid gas, heavy metal, dioxin, etc. The activated carbon adsorption is considered as one of the methods removing dioxin from flue gas. Without any additional equipment and facilities, the activated carbon was mixed with lime and sprayed in the semi-drying reactor of an incinerator and filtered in the bag filter, and its efficiency of removing hazardous organic material was investigated. 1,2-dichlorobenzene (o-DCB) was used as a precursor material of dioxin and the effects of the activated carbon amount, the operating temperature of the reactor, and the atomizer r.p.m were measured and analyzed. Experimental results showed that the optimum outlet temperature of the reactor was $145^{\circ}C$ considering the performance of the bag filter, and the adsorption performance improved with the increase of the atomizer r.p.m. Also the performance of removing o-DCB in the bag filter is higher than of the semi-drying reactor.

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Investigation of Elemental Mercury Oxidation on Commercial SCR Catalysts in Flue Gas of Fossil Fired Power Plant (상용 SCR 촉매상에서 화력발전소 배기가스 중 원소수은의 산화반응연구)

  • Lee, Seung-Min;Lee, Jung-Bin
    • Journal of Korean Society for Atmospheric Environment
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    • v.26 no.3
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    • pp.245-252
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    • 2010
  • For the purpose of evaluating to remove elemental mercury using SCR (Selective Catalytic Reduction) catalysts, the result of the concentration variation of elemental mercury in lab experiment and field measurement was compared. The effect of the elemental mercury oxidation on commercial catalysts was studied in simulated gas. Three species of SCR catalyst, $V_2O_5-TiO_2$ type, were selected. The elemental mercury reduced 30% without HCl gas in SCR operating condition. But the width of reduction increased 60% at 20 ppm HCl gas. According to the result of field measurement, reduction rate of elemental mercury at SCR outlet showed 60%. The total mercury concentration decreased about 20%. The results were similar to the lab test. The results of chemical analysis of test sample showed increase of mercury concentration but surface change was not observed.

Effect of Limestone Characteristics on In-Furnace Desulfurization under Hot Gas Combustion (석회석 분말을 이용한 노내 고온 건식 탈황 특성 연구)

  • Kim, Sang-in;Lee, Byung-hwa;An, Ke-ju;Hwang, Min-young;Kim, Seung-mo;Jeon, Chung-hwan
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.43-45
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    • 2012
  • The effect of limestone characteristics on in-furnace desulfurization was experimentally investigated at hot gas combustion condition in a drop tube furnace (DTF). Flue gas was measured by Gas analyzer in order to figure out $SO_2$ content. The experiments were performed under excess sulfur 3000ppm condition to examine the effect of operating variables such as reaction temperatures, Ca/S ratios on the $SO_2$ removal efficiencies. The results show that the $SO_2$ removal efficiency increased with reaction temperature and Ca/S ratio increase. When considering the economics, $1200^{\circ}C$ and Ca/S ratio 2 condition is optimized to reduce $SO_2$ emission.

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Effect of Recirculated Exhaust Gas on Exhaust Emissions of Boiler with FGR System (FGR 시스템 보일러의 배기 배출물에 미치는 재순환 배기의 영향)

  • Bae, Myung-Whan;Kim, Jung-Min;Kim, Yi-Suk;Cho, Yong-Soo;Choi, Seung-Chul
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.390-395
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    • 2003
  • The effect of recirculated exhaust gas on exhaust emissions under four kinds of nozzle tip with the different fuel consumption rate are experimentally investigated by using an once-through boiler with FGR system. The purpose of this study is to develop the FGR control system for reducing NOx in a boiler. Intake and exhaust oxygen concentrations, and equivalence ratio are applied to discuss the effect of FGR rate on exhaust emissions at various fuel consumption rates. It is found that NOx emissions are decreased, while soot emissions are increased owing to the drop of intake and exhaust oxygen concentrations, and the rise of equivalence ratio as FGR rates are elevated.

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Analysis of Filtration Characters Ceramic filter Collectors for PM removal of Diesel Engine exhaust gas (디젤엔진 배기가스의 PM저감용 세라믹필터 집진장치 여과특성에 관한 연구)

  • Lee, K.S;Kim, Ki ho;Oh, Jeong won;Lee, Young pill
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.151-152
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    • 2012
  • Collectors connected to diesel engine exhaust pipe for application of PM reduction facilities which was used to reduce PM from the exhaust gas produced from ship, Filtration performance of PM was tested. In this system, it was confirmed that the bag house can remove over 90 percent of PM from a lot of high temperature and high pressure gases produced in diesel engine. The results obtained from performance test show the potential possibility for commercialization of ceramic filter collectors which is applied to reduction facilities of flue gas produced from a diesel engine on the ship.

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Investigation of Combustion Characteristics of Low Calorific Value Syn-gas Using Lab-scale Pressurized Oxy-Combustion System (실험실 규모의 가압 순산소 연소 시스템을 이용한 저열량 합성가스의 연소특성 분석 연구)

  • Kim, Donghee;Lee, Youngjae;Yang, Won
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.65-68
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    • 2015
  • Agreeable to the latest enviromental problem, CCS(Carbon Capture&Storage) technology is more significant. As these issues, Oxy-Combustion is one of the technology that realize the CCS technology and large scale field test proceeding at other places. The aims of this research were to evaluate the combustion characteristics of pressurized oxy-combusition that is attract attention as the next generation power plant. The experiments were conducted using a laboratory-scale pressuized oxy-combustor. The fuel used was low calorific value syn-gas that is mainly composed of CO(60%), $H_2$(27%). The burner was used co-axial burner, to investigate combustion characteristics, temperature in the reactor and the flue gas compositions were measured.

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System Configuration Studies on Gas Turbine Combined Cycle Power Plants - Application to Processes for Carbon Capture System (가스 터빈 복합화력 발전 플랜트의 시스템 구성 제안 - CO2 포집 대안 별 비교 평가)

  • Kim, Seungjin;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.15-17
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    • 2013
  • In the design of combined cycle power plants, the design parameters considered mainly could be changed and added for performance evaluation with change on the design objective and method. Therefore, the design criteria considering the different objectives and type of power plant were needed. Thermodynamic and economic analyses of various types of gas turbine combined cycle power plants with demand on generation of power and heat and carbon capture system from high pressure flue gas have been performed to establish criteria for optimization of power plants.

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