• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.241-244
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• 2009

This paper deals with a usefulness verification of stretch forming process using flexible die. The stretch forming method is widely used in aircraft and high-speed train industries for manufacturing of skin structure, which is made of sheet metal. A great number of solid dies are originally used and developed for specific shapes with respect to different curvature radii of the skin structures. Accordingly, flexible stretch forming process is proposed in this study. It replaces the conventional solid dies with a set of height adjustable discrete punches. A usefulness of the flexible die is verified through extensive numerical simulations of the stretch forming process for simply curved sheet plate. The elastic recovery is considered and formability evaluations are conducted through a comparison of symmetry plane configurations.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.95-98
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• 2005

Shafts having asymmetry or odd number of symmetry in the cross-section can not be simply manufactured by conventional incremental radial forging. In order to manufacture such shafts, the new concept of incremental forging with one punch and a flexible fixture is developed by suggesting a flexible fixture, instead of two opposed punches used in radial forging, so that the flexible fixture only supports the workpiece while the punch is moving during forming. A new flexible fixture is designed using the steel shots and vacuum technology. An equilateral triangular cross-section is selected as the sample shape to be manufactured by the proposed manufacturing method. The desired triangular cross-sectional shaft is manufactured with the errors of $3.0\%$.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.5
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• pp.774-781
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• 2013

A structural analysis was carried out for a 60 N.m class flexible disk coupling. Flexible disk couplings are used to transmit power between two shafts. When a flexible coupling is used, some amount of misalignments such as angle of deviation and end play can be allowed in assembling the shafts. However, the maximum allowable misalignment should be decided to guarantee the fatigue life. In this study, the effect of the angle of deviation and end play on the maximum stress was investigated. From the analysis results, it was shown that the angle of deviation has a greater effect on the maximum stress than the end play. Furthermore, the dimensions of the disk plate were optimized to realize a better design. From the optimization, the maximum stress could be reduced by up to 5.2%.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.3
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• pp.245-250
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• 2011

An UV/thermal hybrid nanoimprint lithography system was designed and implemented for the pattern transfer to flexible substrates. This system can utilize a plate stamp, roll stamp, and film stamp. For all cases of using those stamps, this system is also switchable an UV or thermal nanoimprint lithography mode. This paper shows how to design the heating and UV curing plates and proposes how to change them easily. Because the pressure condition and the speed of the press roller varies by the characteristics of the stamp and substrate, all the parameters related to the nanoimprint lithography have to adjustable. Some transferred patterns are shown in this paper to verify the performance of the hybrid nanoimprint lithography system. The flexible substrates with nano-scale patterns on them will be key components for next generation technologies such as flexible displays, bendable semi-conductors, and solar cells.

• 한국정보디스플레이학회:학술대회논문집
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• 2005.07a
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• pp.811-813
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• 2005

Purpose-built ink jet printheads are being recognized as useful tools in manufacturing where precision deposition is required. Ink jet technology is a non-contact, non-contaminating digital process compatible with clean rooms. New manufacturing applications are driving printhead designs to smaller drops, increased productivity. This paper describes Dimatix's new tools designed to facilitate development of manufacturing processes for both rigid and flexible substrates and development of new electronic fluids.

• 제어로봇시스템학회:학술대회논문집
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• 1991.10b
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• pp.1553-1556
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• 1991

This paper deals with a problem on the selection of alternative tools in a flexible manufacturing system (FMS) where a lot of tools are required to produce a large variety of product items. An approach using branch and bound method is proposed to minimize a total number of tools required through the optimal use of the alternative tools. In this approach, tools are initially divided into tool subgroups based on graph theory for the purpose of the effective search of the optimal solution. A small example is also presented to highlight the effectiveness of the proposed approach.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1998.03a
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• pp.209-213
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• 1998

This study considers flowshop scheduling problem related to flexible maufacturing cell in which consists of two machining centers, robots for loading/unloading, and an automated guided vehicle(AGV) for material handling between two machining centers. Because no machinng center has buffer storage for work in process, a machining center can not release a finished job until the empty AGV is available at that machining center. While the AGV cannot tranfer an unfinished job to a machining center until the machining center empty. In this paper, an new heuristic algorithm is given to find the sequence that minimize their makespan.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.1
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• pp.81-87
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• 2000

A variable cutting speed control model was developed to be implemented for the flexible disk grinding process Control algorithm was based on the error referred by the discrepancy between current disk angle and intended one that are pro-posed to produce desired resulting depth of cut. Controller was implemented in two different aspect One was to initiate the control law from the beginning while the other was to activate as soon as the disk start to produce ground surface i.e. The beginning of the between edges stage. Several performance analysis were conducted comparing various process parameters such as cutting force disk angle depth of cut and disk speed with respect to process transition time Tentative results revealed that controller implemented from the earlier stages of the process showed better performance than the other revealed that controller implemented from the earlier stages of the process showed better performance that the other.

• 한국정보디스플레이학회:학술대회논문집
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• 2005.07a
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• pp.227-230
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• 2005

The concepts of flexible displays and plastic electronics have become some of the most talked about new product opportunities for direct view flat panel displays in recent years. The potential advantages are frequently cited, but the achievement of commercially viable products will require many significant technological innovations in new materials and manufacturing technology. This paper will provide a very broad overview of the rationale for developing flexible displays, the market drivers, the applicable display technologies, the major hurdles that must be overcome and the required evolution of new manufacturing technologies that are essential for successful commercialization. This is intended to provide the outline and context for the series of presentations on specific aspects in each of these topics that will be delivered and discussed at the Plastic Electronics Special Session of the 2005 IMID conference.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.18 no.6
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• pp.681-689
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• 2009

Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.