• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.707-710
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• 2010

The most important things in the KSLV-I Kick Motor nozzle is a development of flexible seal that is utilized to drive a movable nozzle. Especially, a manufacturing technology of flexible seal is one of the key element in the Kick Motor nozzle development. The method used to produce flexible seal in the Kick Motor is injection method. Mold design technology, rubber injection technic and molding process through flexible seal manufacture has been established. After manufacturing, X-Ray inspection have been carried out to confirm a adhesive and internal array of flexible seal.

• Journal of the Korean Society of Propulsion Engineers
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• v.13 no.4
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• pp.30-35
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• 2009

Effective-pivot effects on the thrust vector control performance of the flexible seal nozzle to be used to control the flight direction of missile were investigated by computer simulation. $2^3$-Design of experiment technique was applied and ADMAS was used for the surrogate technique. As a result, radial pivot position had more influence upon the nozzle actuating performance than axial pivot position. Connecting method of actuator was also important factor in determining effective-pivot effects on the thrust vector control performance of the flexible seal nozzle.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.1
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• pp.90-95
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• 2011

A Kick Motor, KSLV-I second stage propulsion system, utilizes a flexible seal for pitch and yaw axis controls during combustion. A flexible seal consists of the alternate laminate of rubber and composite reinforcement between forward and aft rings. A Kick Motor nozzle is rotated by the shear deformation of rubber layers. Consequently, the development of rubber, which is appropriate to the usage condition of flexible seal, is very important. A tensile test, QLS test (shear modulus and failure shear stress), and aging test have been carried out to confirm the performance of rubber developed. Test results show that the shear modulus of rubber are 0.4310 ~ 0.4997MPa and the failure shear stress is more than 2.5MPa.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.11a
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• pp.227-230
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• 2008

Movable nozzle with a flexible seal have been used for Thrust Vector Control of the Solid Rocket Motor. The Hydraulic Testing Machine is consisted of Chamber, Actuator, Counterpotentiometer, and evaluates performance of Flexible seal for spring torque and axial compression. The qualification test of Flexible seal was conducted on design condition. A study fix up method of formulation, operation, inspection on Hydraulic testing machine.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.153-156
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• 2009

The pitch and yaw axis controls of Kick Motor, KLSV-I second propulsion system, was provided by the flexible seal that consists of alternate laminate of natural rubber and composite reinforcements between forward and aft ring. A hydrostatic actuating test has been conducted to evaluate a performance of the manufactured flexibke seal before it is assembled at the nozzle. Through the tests, we have verified an actuation torque and axial displacement of the flexible seal according to pressure variation. The actuation torque and axial displacement of all flexible seal is shown below 60kgf-m/deg at without pressure and 6mm at MEOP respectively.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2005.11a
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• pp.40-45
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• 2005

Techniques used for throcket motors are mainly classified as fixed nozzles with mechanical exhaust jet interferences on the expansion region (such as jet tabs and jet vanes) and movable nozzles(such as ball&socket md flexible seal). Using the numerical analysis and the cold-flow test, this paper evaluates the performance of supersonic nozzle for asymmetric entrance shape at tilted position of ball&socket nozzle. Numerical results show that the asymmetric effects in the flow fields are gradually diminished up to the nozzle throat and are not noticeable downstream of the nozzle throat. Although the calculated thrust and the lateral force are less than those of cold-flow test, two results show a flirty good agreement.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.2
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• pp.46-52
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• 2006

Techniques used for thrust vector control in rocket motors are mainly classified nozzles installed mechanical interference on the expansive region of nozzle(such as jet tabs and jet vanes) and movable nozzles(such as ball&socket and flexible seal). Using the numerical analysis and cold-flow test, this paper evaluates the performance of supersonic nozzle with asymmetric entrance shape when the test nozzle, especially ball&socket, is tilted. Numerical result shows that the effect of the asymmetric entrance shape on the flow field is suddenly diminished at the nozzle throat and downstream is mostly free from the effect of asymmetric entrance shape. Although the calculated thrust and lateral force are less than those of cold-flow test, two results show a fairly good agreement. But the cold-flow test results indicate the effective angles calculated from measured forces are not agreement with the geometric angles.

• Aerospace Engineering and Technology
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• v.7 no.1
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• pp.202-209
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• 2008

KSLV-1 2nd stage Kick Motor Nozzle was exposed to high temperature and pressure during the firing. Under the high pressure environment, Kick Motor Nozzle hydro-pressure test was done for verifying the structural safety of the nozzle. The differences with the KM hydro-pressure test [1] are that the real immerged heat resistance material is assembled and the throat heat resistance material is similar with the real one. The hydro-pressure tests were done for the two times of the 125 % of MEOP (975 psi) and the 153 % of the MEOP.

• Aerospace Engineering and Technology
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• v.6 no.1
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• pp.146-156
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• 2007

In this paper, the TVC actuation test and analysis results for a flexible seal kick motor nozzle are presented. A real-sized test model of KSLV-I kick motor system is applied to water pressurizing TVC tests which investigate the property changes in TVC nozzle expansion and TVC actuation performance against chamber pressure changes. The equipments which are required for TVC actuation tests are briefly explained. The TVC actuation tests are firstly accomplished in static mode, which reveals TVC error characteristics including thrust misalignment, control accuracy, and TVC stroke increase, etc. The properties in frequency domain is given via dynamic tests. These results may play an important role in enhancing the TVC control performance of KSLV-I.