• Title/Summary/Keyword: Flexible Manufacturing Systems

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FPCB Cutting Process using ns and ps Laser (나노초 및 피코초 레이저를 이용한 FPCB의 절단특성 분석)

  • Shin, Dong-Sig;Lee, Jae-Hoon;Sohn, Hyon-Kee;Paik, Byoung-Man
    • Laser Solutions
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    • v.11 no.4
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    • pp.29-34
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    • 2008
  • Ultraviolet laser micromachining has increasingly been applied to the electronics industry where precision machining of high-density, multi-layer, and multi material components is in a strong demand. Due to the ever-decreasing size of electronic products such as cellular phones, MP3 players, digital cameras, etc., flexible printed circuit board (FPCB), multi-layered with polymers and metals, tends to be thicker. In present, multi-layered FPCBs are being mechanically cut with a punching die. The mechanical cutting of FPCBs causes such defects as burr on layer edges, cracks in terminals, delamination and chipping of layers. In this study, the laser cutting mechanism of FPCB was examined to solve problems related to surface debris and short-circuiting that can be caused by the photo-thermal effect. The laser cutting of PI and FCCL, which are base materials of FPCB, was carried out using a pico-second laser(355nm, 532nm) and nano-second UV laser with adjusting variables such as the average/peak power, scanning speed, cycles, gas and materials. Points which special attention should be paid are that a fast scanning speed, low repetition rate and high peak power are required for precision machining.

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Agile and Intelligent Manufacturing System for a Small IT Parts Assembly (초소형 IT 부품 조립을 위한 지능형 민첩 생산시스템)

  • Kim, Won;Kang, Heui-Seok;Cho, Young-June;Jung, Ji-Young;Suh, Il-Hong
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.5
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    • pp.499-506
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    • 2007
  • The tiny camera module used in a modern cellular phone requires precise assembly processes. To meet the requirement of high resolution and functionality, the number of parts used in a camera module becomes larger and larger. As the market grows rapidly, an automatic camera phone assembly process is required. However, diverse production line and short life cycle make it difficult to build an affordable assembly line. To attack this problem, a flexible and expandable lens assembly system is proposed. To save the manufacturing line set-up time, modular concept is adopted. Also, each module is designed to have intelligence to simplify the set-up process. The assembly system is built up on the standard flat-form that includes a vibration free base, air and electric supplies, and electronic controllers, etc. Furthermore, the assembly cell has the capability of handling tiny, thin, or transparent parts which are very difficult to identify without machine vision.

A Cooperative Object-Transportation Control of Multiple AGV Systems using Decentralized Passive Velocity Field Control Algorithm (분산 수동속도장 제어법을 이용한 다중 AGV 시스템의 협조 이송제어)

  • Suh, Jin-Ho;Kim, Young-Bok;Lee, Kwon-Soon
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.391-393
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    • 2005
  • Automatic guided vehicle(AGV) in the factory has an important role to advance the flexible manufacturing system. In this paper, we propose a novel object-transportation control algorithm of cooperative AGV systems to apply decentralized control scheme based on virtual-passivity. It is shown that the cooperative AGV systems ensure stability and the convergence to scaled multiple of each desired velocity field for multiple AGV systems. Finally, the application of proposed virtual passivity-based decentralized control algorithm via system augmentation is applied to be the tracking a circle. Also. the simulation results for the object-transportation by two AGV systems illustrate the validity of the proposed control scheme.

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A Study on the Optimal Algorithm to Find the Minimum Numbers of Sharing Resources in Semiconductor Production Systems (반도체 생산 시스템에서의 최소 공유 장비를 구하는 최적 알고리즘에 관한 연구)

  • 반장호;고인선
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.61-61
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    • 2000
  • Since FMS(Flexible Manufacturing System) such as semiconductor production systems have the characteristic that each device has to be commonly used in several stages, it is difficult to find an optimal solution. In this paper, we proposed the new algorithm which can get the optimal ratio of sharing resources. We will implement the proposed algorithm to semiconductor production systems. We introduce the optimal algorithm, which is modeled and analyzed by ExSpect, a petri net based simulation tool. When there exist conflicts of sharing resources, the scheduling method is adopted, which gives a priority to the most preceded process. The suggested algorithm can be used not only in semiconductor production systems but also in various FMS.

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The Study on the Deadlock Detection and Avoidance Algorithm Using Matrix in FMS (행렬을 이용한 FMS에서의 교착상태 탐지 및 회피 알고리즘에 대한 연구)

  • Lee Jong-Kun;Song Yu-Jin
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.4
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    • pp.344-352
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    • 2005
  • The modem production systems are required to produce many items. This is due to the fact that society has become more complex and the customers' demands have become more varied. The demand for complex production systems of various purposes, which can flexibly change the content of work, has increased. One of such production systems is FMS (Flexible Manufacturing System). Limited resources must be used in FMS when a number of working procedures are simultaneously being undertaken because the conditions of stand-by job processes cannot be changed. Researchers are currently being conducted to determine ways of preventing deadlocks. In this study, we proposes the algorithm for detection and recovery of a deadlock status using the DDAPN(Deadlock Detection Avoidance Petri Net). Also, we apply the proposed algorithm has a feature to the FMS.

A Cooperative Object-Transportation Control of Multiple AGV Systems using Decentralized Passive Velocity Field Control Algorithm (분산 수동속도장 제어법을 이용한 다중 AGV 시스템의 협조 이송제어)

  • Suh, Jin-Ho;Kim, Young-Bok;Lee, Kwon-Soon
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.6
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    • pp.261-263
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    • 2006
  • Automatic guided vehicle(AGV) in the factory has an important role to advance the flexible manufacturing system. In this paper, we propose a novel object-transportation control algorithm of cooperative AGV systems to apply decentralized control scheme based on virtual-passivity. It is shown that the cooperative AGV systems ensure stability and the convergence to scaled multiple of each desired velocity field for multiple AGV systems. Finally, the application of p reposed virtual passivity-based decentralized control algorithm via system augmentation is applied to be the tracking a circle. Also, the simulation results for the object-transportation by two AGV systems illustrate the validity of the proposed control scheme.

Development of a irradiation strategy within a closed loop control system for the laser adjustment of deformation

  • Hutterer, A.;Hagenah, H.;Geiger, M.
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2313-2318
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    • 2003
  • By means of flexible forming processes in sheet metal manufacturing it is possible to produce parts of complex geometry within short manufacturing time. These procedures are suitable especially for prototyping or adjustment of deformation. Here formative procedures like laser forming are increasingly important, because they make the large-scale-like production of the prototypes with the required materials possible. High accuracy and reproducibility of the products is the precondition of the production. Due to the lack of a forming tool, complex geometries can hardly be manufactured within tolerances. To overcome this problem an automatic closed loop control system for the adjustment of deformations has been developed. An important element of the closed loop control system is the definition of a suitable irradiation strategy for laser forming. For the determination of the irradiation strategy a lot of influences must be taken into consideration from the field of material, geometry and laser. In this paper the improved closed loop control system and the development of an irradiation strategy for 4 mm deep buckles in an ALMgSi1 sheet will be represented. This system can be used e.g. in the automated adjustment of hail damage in car bodies or deformation by heat treatment.

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Programming of adaptive repair process chains using repair features and function blocks

  • Spocker, Gunter;Schreiner, Thorsten;Huwer, Tobias;Arntz, Kristian
    • Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.53-62
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    • 2016
  • The current trends of product customization and repair of high value parts with individual defects demand automation and a high degree of flexibility of the involved manufacturing process chains. To determine the corresponding requirements this paper gives an overview of manufacturing process chains by distinguishing between horizontal and vertical process chains. The established way of modeling and programming processes with CAx systems and existing approaches is shown. Furthermore, the different types of possible adaptions of a manufacturing process chain are shown and considered as a cascaded control loop. Following this it is discussed which key requirements of repair process chains are unresolved by existing approaches. To overcome the deficits this paper introduces repair features which comprise the idea of geometric features and defines analytical auxiliary geometries based on the measurement input data. This meets challenges normally caused by working directly on reconstructed geometries in the form of triangulated surfaces which are prone to artifacts. Embedded into function blocks, this allows the use of traditional approaches for manufacturing process chains to be applied to adaptive repair process chains.

Tool Planning Problem in Flexible Manufacturing Cells (FMC에서의 공구계획문제)

  • Na, Yoon Kyoon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.40
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    • pp.157-167
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    • 1996
  • 공구계획 문제는 FMC의 설계 단계에서 고려되어야만 하는 중요한 요소 중의 하나이다. 본 연구에서는 FMC에서 흔히 사용되는 머쉬닝센터를 대상으로 공구이동정책을 사용할 때 공구의 이동을 최소화할 수 있는 공구계획에 그 목적을 두고 있다. 공구매거진의 제한된 공구수용능력 과 머쉬닝센터 간의 공구이동량을 최소화하여 작업의 공구대기시간을 감소시킴으로써 기계의 이용율을 높이고 생산량을 증대시킬 수 있다. 총공구 수가 주어진 조건하에서 공구의 이동량을 최소화하면서 각 공구의 숫자를 결정하는 수학적 모델을 개발하여 효율적인 해법을 제시하였으며, 실험결과 짧은 시간에 우수한 해를 제공하는 것이 입증되었다.

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A Study on the Survey of Flexible Manufacturing Systems (자동생산(自動生産)시스템(유연생산(柔軟生産)시스템)에 관한 연구(硏究) 개관(槪觀))

  • Choe, Jeong-Sang
    • Journal of Korean Society for Quality Management
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    • v.17 no.2
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    • pp.170-176
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    • 1989
  • In this paper, several problems which are considered to design and operate FMS are discussed. To improve performance of system, these problems should be solved efficiently. For this reason, a great deal of researches have been undergone in this field. Based on this situation, the relevant FMS literature is discussed.

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