• Title/Summary/Keyword: Flexible Manufacturing Systems

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Modeling the Problem for the Optimal Selection of Process Plans (최적 가공방법의 선택을 위한 모형화)

  • 기재석;강맹규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.14 no.24
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    • pp.193-198
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    • 1991
  • Is this paper the selection of a set of process plans is considered for a flexible manufacturing systems. This problem arises in the metal working industry when numerical controlled(N/C) machines are used to manufacture parts. In this paper a new concept to reduce the size of problem is proposed. A corresponding Integer programming model is formulated. The model formulated is to minimize corresponding manufacturing cost and minimize the number of tools and auxiliary devices such as fixtures, grippers, and feeders.

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Selecting Main Parts of a Four-Axis Palletizing Robot Through Dynamic Analysis of Rigid-Flexible Multibody Systems (유연 다물체 동역학 해석을 이용한 4축 이적재 로봇의 주요 부품 선정)

  • Park, Il-Hwan;Go, A-Ra;Seol, Sang-Seok;Hong, Dae-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.54-63
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    • 2022
  • Among the various industrial robots, palletizing robots have received particular attention because of their higher productivity in accordance with technological progress. When designing a palletizing robot, the main components, such as the servo motors and reducers, should be properly selected to ensure its performance. In this study, a practical method for selecting the motors and reducers of a robot was proposed by performing the dynamic analysis of rigid-flexible multibody systems using ANSYS and ADAMS. In the first step, the links and frames were selected based on the structural analysis results obtained from ANSYS. Subsequently, a modal neutral file (MNF) with information on the flexible body was generated from the links and frames using modal analysis through ANSYS and APDL commands. Through a dynamic analysis of the flexible bodies, the specifications of the major components were finally determined by considering the required torque and power. To verify the effectiveness of the proposed method, the analysis results were compared with those of a rigid-body model. The comparison showed that rigid-flexible multibody dynamic analysis is much more useful than rigid body analysis, particularly for movements heavily influenced by gravity.

Development of Dynamic Vibration Absorber to Reduce Unbalance Response in Flexible Rotor-Bearing System (탄성 회전체 베어링 계의 불균형 응답 저감을 위한 동흡진기 개발)

  • Yu, Tae-Gyu;Bae, Gyu-Hyun;Kim, Kil-Hwan;Hong, Seong-Wook
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.175-181
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    • 2012
  • This paper presents a novel dynamic vibration absorber (DVA) to suppress the unbalance response of flexible rotor-bearing systems. The DVA unit consists of two DVAs, an adapter to place the DVAs and an adapter frame to locate the adapter. The essential feature of the proposed DVA unit is to place itself on any desirable location of the shaft without disassembling the rotor-bearing system under consideration. A simulation with a 3D element based commercial rotor dynamic software is made to test the possibility of the proposed DVA on the suppression of unbalance response in rotor-bearing systems. Experiments are performed to validate the proposed DVA unit. The simulation and experiments show that the proposed DVA unit is very effective to suppress the unbalance response in rotor-bearing system at designated rotational speeds of interest.

Modeling and scheduling for FMS using extended petri nets (확장된 Petri-net을 이용한 FMS의 모델링 및 스케쥴링)

  • 안인석;서기성;우광방
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.488-492
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    • 1991
  • This paper deals with modeling and scheduling for flexible manufacturing systems(FMS). In modeling extended Petri nets are used to describe various and complex properties. To resolve multiple conflict without predefined properties, such as part selection, machine selection, rule-based scheduling method is introduced. This structure have a capability of on-line scheduling with systematic modeling description.

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모멘트 생성 함수 기법을 이용한 유연 제조 셀의 해석적 성능 평가

  • 박용수;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.506-511
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    • 1996
  • The performance evaluation of flexible manufacturing systems or cells at the stages of design and planning is one of important issues in manufacturing. For that reason, Guo has presented an approachbased on moment generating function and generalized stochastic PetriNets for performance analysis. In this paper, Buo's approach is extended tothe cases of flexible manufacturing cell including one machining center with a local buffer, AS/RS(Automatic Storage and Retrieval System), set-up station and AGV(Automated Guided Vehicle). Then the performance measures from this approach is compared with simulation. The major advantage ofthis method over existing performance evaluation methods is the ability to compute analytic solutions for performance measures.

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A multi-objective Loading/Routeing and Sequencing decision in a Flexible Manufacturing System (유연 생산시스템에서의 작업할당/경로선정/부품투입순서의 결정)

  • Lee, Young-Kwang;Chung, Byung-Hee
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.4
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    • pp.41-48
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    • 1993
  • Prime advantage of flexible manufacturing systems(FMS) is a flexibility. Flexibility is expected to prolong the service life of a manufacturing facility and enable it to respond quickly and economically to dynamic market change. The FMS loading decision is concerned with the allocation of operations and tools to machines subject to technological and capacity constraints of the system. Modern FMS loading problem has the multiple objectives such as processing cost, time and work load balance. We propose multi-objectives which could be used to formulate the loading/routeing problem and sequencing decision which should be adopted for each part type in order to maximize the machine flexibility by Hamming distance matrix based on Incidance matrix. Finally, a numerical example is provided to illustrate the proposed model.

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Development of Manufacturing System Package for CFRP Machining (패키지형 탄소섬유복합재 가공시스템 개발)

  • Kim, Hyo-Young;Kim, Tae-Gon;Lee, Seok-Woo;Yoon, Han-Sol;Kyung, Dae-Su;Choi, In-Hue;Choi, Hyun;Ko, Jong-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.431-438
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    • 2016
  • Recently, concerns about the environment are becoming more important because of global warming and the exhaustion of earth's resources. In the aviation and automobile industries, the application of light materials is increasingly important for eco-friendly and effective. Carbon Fiber Reinforced Plastics is a composite material which great formability and the high strength of carbon fiber. CFRP, which is both light and strong, is hard to manufacture. In addition, CFRP machining has a high chance of defects. This research discusses the development of a manufacturing system package for CFRP machining. It involving CFRP Drilling/Water-jet Manufacturing Machines, Inspection/Post-processing Systems, CNC platform for an EtherCAT servo Communication, Flexible Manufacturing Systems and CFRP machining Processes.

A Study on the Development and Effect of Smart Manufacturing System in PCB Line

  • Sim, Hyun Sik
    • Journal of Information Processing Systems
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    • v.15 no.1
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    • pp.181-188
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    • 2019
  • A production system is a management system that supports all activities to perform production operations at the manufacturing site. From the point-of-view of a smart factory, smart manufacturing systems redesigned the concept of onsite production systems to fit the entire system and its necessary functional composition. In this study, we select the key functions needed to build a smart factory for a PCB line and propose a new six-step model for the deployment of a smart manufacturing system by integrating essential functions. The smart manufacturing system newly classified the production and operation tasks of PCB manufacturing and selected necessary functions through requirement analysis and benchmarking of advanced companies. The selected production operation tasks are mapped to the functions of the system and configured into seven modules, and the optimal deployment model is presented to allow flexible responses to the characteristics of the tasks. These methodologies are first presented in this study, and the proposed model was applied to the PCB line to confirm that they had significant changes in the work method, qualitative effects, and quantitative effects. Typically, lead time and WIP have reduced by about 50%.

Simulation Analysis of Part Release Algorithm under Dynamic Tool Allocation in SSMS (SSMS에서 동적 공구할당을 고려한 부품투입 알고리즘의 시뮬레이션 분석)

  • 이충수
    • Journal of the Korea Society for Simulation
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    • v.8 no.1
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    • pp.63-76
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    • 1999
  • Recently in manufacturing environment, manufacturing order is characterized by unstable market demand, shorter product life cycle, a variety of product and shorter production lead time. In order to adapt this manufacturing order, flexible manufacturing systems(FMS) in manufacturing technology advances into the direction that machines become further versatile functionally and that tools are controlled by fast tool delivery device. Unlike conventional FMS to mainly focus on part flow, it is important to control tool flow in single-stage multimachine systems(SSMS), consisting of versatile machines and fast tool delivery device. This research is motivated by the thought that exact estimation of tool competition at part release in SSMS enhances the system performance. In this paper, in SSMS under dynamic tool allocation strategy to share tools among machines, we propose real-time part release and tool allocation algorithms which can apply real factory and which can improve system performance.

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A Study on the OKITPN (Object & Knowledge- based Interval Timed Petri-Net) for AMS (Agile Manufacturing System) Modeling (민첩생산시스템 모델링을 위한 OKITPN의 이론적 고찰)

  • 양광모;박재현;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2003.05a
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    • pp.299-304
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    • 2003
  • Manufacturing companies must possess a new type of production system with characteristics of reconfigurability, reusability and scalability (Dove 1995), i.e. an agile manufacturing system. Such system will allow flexibility not only in producing a variety of part, but also in changing the system itself, which is a difference form flexible manufacturing systems. A fundamental early step in the reconfiguring process for agile manufacturing system is to develop a model that adequately describes the proposed systems, in order to be able to study and evaluate the impact of the reconfiguring decision on the system performance, before its construction. Therefore, in this paper, an Object & Knowledge-based Interval Timed Petri-Net (OKITPN) approach is proposed.

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