• Title/Summary/Keyword: Flaw assessment

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Flaw Assessment on an Offshore Structure using Engineering Criticality Analysis (ECA 기법을 이용한 해양구조물의 결함 평가)

  • Kang, Beom-Jun;Kim, Yooil;Ryu, Cheol-Ho;Ki, Hyeok-Geun;Park, Sung-Gun;Oh, Yeong-Tae
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.435-443
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    • 2015
  • Offshore structure may be considerably vulnerable to fatigue failure while initial flaw propagates under cyclic loading, so crack propagation analysis/fracture/yield assessments about initial flaw detected by NDT are necessarily required. In this paper, case studies have been conducted by flaw assessment program using engineering criticality analysis (ECA) approach. Variables such as flaw geometry, flaw size, structure geometry, dynamic stress, static stress, toughness, crack growth rate, stress concentration factor (SCF) affected by weld are considered as analysis conditions. As a result, the safety of structure was examined during fatigue loading life. Also, critical initial flaw size was calculated by sensitivity module in the developed program. The flaw assessments analysis using ECA approach can be very useful in offshore industries owing to the increasing demand on the engineering criticality analysis of potential initial flaws.

A Study on Failure Assessment Diagrams for a Solid Propellant (고체추진제의 파손평가선도 작성에 관한 연구)

  • Ha, Jae-Seok;Kim, Jae-Hoon;Yang, Ho-Young
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.5
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    • pp.67-73
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    • 2012
  • Failure mechanisms for a solid propellant were discussed, and the stip-yield and the inherent flaw models were applied to them. Then, failure assessment diagram methods were investigated by means of modified two models. Fracture toughness tests using CCT(center-cracked tension) specimens made of a solid propellant were conducted to generate the failure assessment diagrams. The failure assessment diagram of the inherent flaw model was normalized in order to compare with that of the modified strip-yield model. From the comparison of two failure assessment diagrams, it was found that the failure assessment diagram of the modified inherent flaw model more conservatively assesses the failure than that of the modified strip-yield model.

DETERMINISTIC EVALUATION OF DELAYED HYDRIDE CRACKING BEHAVIORS IN PHWR PRESSURE TUBES

  • Oh, Young-Jin;Chang, Yoon-Suk
    • Nuclear Engineering and Technology
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    • v.45 no.2
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    • pp.265-276
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    • 2013
  • Pressure tubes made of Zr-2.5 wt% Nb alloy are important components consisting reactor coolant pressure boundary of a pressurized heavy water reactor, in which unanticipated through-wall cracks and rupture may occur due to a delayed hydride cracking (DHC). The Canadian Standards Association has provided deterministic and probabilistic structural integrity evaluation procedures to protect pressure tubes against DHC. However, intuitive understanding and subsequent assessment of flaw behaviors are still insufficient due to complex degradation mechanisms and diverse influential parameters of DHC compared with those of stress corrosion cracking and fatigue crack growth phenomena. In the present study, a deterministic flaw assessment program was developed and applied for systematic integrity assessment of the pressure tubes. Based on the examination results dealing with effects of flaw shapes, pressure tube dimensional changes, hydrogen concentrations of pressure tubes and plant operation scenarios, a simple and rough method for effective cooldown operation was proposed to minimize DHC risks. The developed deterministic assessment program for pressure tubes can be used to derive further technical bases for probabilistic damage frequency assessment.

A Study on Failure Assessment Diagrams for a Highly Filled Elastomer (고충전 탄성중합체의 파손평가선도 작성에 관한 연구)

  • Ha, Jae-Seok;Kim, Jae-Hoon;Yang, Ho-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.532-538
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    • 2012
  • Failure mechanisms for a highly filled elastomer were discussed, and the stip-yield and the inherent flaw models were applied to them. Then, failure assessment diagram methods were investigated by means of modified two models. Fracture toughness tests using CCT(center-cracked tension) specimens made of a highly filled elastomer were conducted to generate the failure assessment diagrams. The failure assessment diagram of the inherent flaw model was normalized in order to compare with that of the modified strip-yield model. From the comparison of two failure assessment diagrams, it was found that the failure assessment diagram of the modified inherent flaw model more conservatively assesses the failure than that of the modified strip-yield model.

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Engineering criticality analysis on an offshore structure using the first- and second-order reliability method

  • Kang, Beom-Jun;Kim, Jeong-Hwan;Kim, Yooil
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.8 no.6
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    • pp.577-588
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    • 2016
  • Due to the uncertainties related to the flaw assessment parameters, such as flaw size, fracture toughness, loading spectrum and so on, the probability concept is preferred over deterministic one in flaw assessment. In this study, efforts have been made to develop the reliability based flaw assessment procedure which combines the flaw assessment procedure of BS7910 and first-and second-order reliability methods (FORM/SORM). Both crack length and depth of semi-elliptical surface crack at weld toe were handled as random variable whose probability distribution was defined as Gaussian with certain means and standard deviations. Then the limit state functions from static rupture and fatigue perspective were estimated using FORM and SORM in joint probability space of crack depth and length. The validity of predicted limit state functions were checked by comparing it with those obtained by Monte Carlo simulation. It was confirmed that the developed methodology worked perfectly in predicting the limit state functions without time-consuming Monte Carlo simulation.

Reliability-based Flaw Assessment of a Mooring Chain Using FORM and SORM (FORM 및 SORM을 이용한 무어링 체인의 신뢰성 기반 결함평가)

  • Lee, Choong-Hyun;Kim, Yooil
    • Journal of the Society of Naval Architects of Korea
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    • v.54 no.5
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    • pp.430-438
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    • 2017
  • This study presents the reliability-based flaw assessment for the crack in the mooring chain of a floating type offshore structure. BSI(British Standard Institution) flaw assessment procedure BS7910 was combined with first- and second-order reliability method (FORM, SORM) so that the acceptance of a given flaw can be assessed considering the uncertainties of parameters that play important role in the flaw assessment. Considering the probabilistic nature of the crack size and long-term distribution of the stresses acting on the crack in mooring chain, the failure probability was calculated using FORM and SORM. To check the validity of the FORM and SORM, Monte Carlo simulation was also carried out to derive the true limit state function and compared with the results of FORM and SORM.

Sensitivity Analysis for Allowable Operating Period Based on the Flaw Tolerance Evaluation of ASME BPVC Section XI Appendix L (ASME BPVC Section XI Appendix L의 결함허용평가에 따른 허용운전주기 민감도 분석)

  • Changsik Oh;Dooho Cho;Myung Jo Jhung
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.2
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    • pp.126-136
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    • 2021
  • During operation of nuclear power plants, the fatigue assessment should be conducted repeatedly, considering changes of operating environments. For the case that cumulative usage factors (CUFs) may exceed the acceptance limit, flaw tolerance evaluation can be an alternative method to meet the regulatory requirements. In this respect, this paper analyzes the effects of the input variables for flaw tolerance evaluation based on ASME BPVC Section XI Appendix L. The reference analysis is performed for the example problem in NUREG/CR-6934. Then effects of the crack orientation, stress intensity factor solutions, thermal stress profiles, fatigue stress decomposition and fatigue crack growth curves are considered for the sensitivity analysis. The results show that the stress analysis considering the actual environment plays a crucial role in flaw tolerance evaluation.

Updating Inspection Data to Estimate Probability of Failure (파괴확률 산정을 위한 검측 데이터의 확률적 업데이트)

  • Chung, Tae-Young;Park, Heung-Min;Lee, Hak;Kong, Jung-Sik
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.645-650
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    • 2007
  • According to most studies, assessment of aging structure is trend to detect flaw size by sensor than using existing subjective evaluation by expert for objective evaluation. But Uncertainties existing in the sensor make difference between measured flaw size and actual flaw size, In this paper, Probability of Detection(POD) have been used to quantify the uncertainties and POD is updated by relationship measured flaw size and actual flaw size (Heasler, 1990), also we proposed probabilistic updating approach method to improve measurement accuracy(the difference of measured PDF and actual PDF) by using updated POD.

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Application of Engineering Critical Assessment Method in the Development Stage of Welding Consumables (용접 재료 개발 단계에서 ECA 기법을 통한 재료의 인성 적합성 평가)

  • Shin, Yong-Taek;Jo, Young-Ju;Seo, Dae-Gon
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.16-19
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    • 2016
  • Needs for structural integrity procedure such as BS 7910, the nuclear industry document R6 Rev.4 and the European FITNET procedure are being increased in industry. Especially, BS 7910 allows metallic structures to be assessed on the basis of fracture mechanics analysis rather than strict adherence to design and fabricated codes. This study is to propose the flaw assessment to judge the toughness level of welding consumables at the development stage. The FCA welding consumables with YP 690MPa and CTOD over 0.25 mm have been developed and its allowable weld flaw size considering actually applied environment has been evaluated. Since the estimated allowable defect size is sufficiently detectable in nondestructive testing, the toughness of the developed material is judged to be appropriate and no problem in securing the structural integrity.

Probabilistic Integrity Assessment of CANDU Pressure Tube for the Consideration of Flaw Generation Time (결함발생 시점을 고려한 CANDU 압력관 결함의 확률론적 건전성평가)

  • Kwak, Sang-Log;Lee, Joon-Seong;Kim, Young-Jin;Park, Youn-Won
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.155-160
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    • 2001
  • This paper describes a probabilistic fracture mechanics (PFM) analysis based on Monte Carlo (MC) simulation. In the analysis of CANDU pressure tube, it is necessary to perform the PFM analyses based on statistical consideration of flaw generation time. A depth and an aspect ratio of initial semi-elliptical surface crack, a fracture toughness value, delayed hydride cracking (DHC) velocity, and flaw generation time are assumed to be probabilistic variables. In all the analyses, degradation of fracture toughness due to neutron irradiation is considered. Also, the failure criteria considered are plastic collapse, unstable fracture and crack penetration. For the crack growth by DHC, the failure probability was evaluated in due consideration of flaw generation time.

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