• Title/Summary/Keyword: Flat Leakage

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Design and Simulation Technologies of Flat Transformer with High Power Current (대전류 출력형 Flat Transformer 설계 및 해석 기술)

  • Han, Se-Won;Cho, Han-Goo;Woo, Bung-Chul
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.05c
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    • pp.15-17
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    • 2002
  • Leakage inductance and temperature rise are two of the more impotent problems facing the magnetic core technology of today's high frequency transformers. Excessive leakage inductance increases the stress on the switching transistors and limits the duty-cycle, and excessive temperature rise can lead the design limitation of high frequency transformer with high current. The flat transformer technology provides a very good solution to the problems of leakage inductance and thermal management for high frequency power. The critical magnetic components and windings are optimized and packaged within a completely assembled module. The turns ratio in a flat transformer is determined as the product of the number of elements or modules times the number of primary turns. The leakage inductance increase proportionately to the number of elements, but since it is reduced as the square of the turns, the net reduction can be very significant. The flat transformer modules use cores which have no gap. This eliminates fringing fluxes and stray flux outside of the core. The secondary windings are formed of flat metal and are bonded to the inside surface of the core. The secondary winding thus surrounds the primary winding, so nearly all of the flux is captured.

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Study on designing of Flat Transformer and operating characteristics of Converter (Flat Transformer 코아의 설계와 컨버터 동작 특성)

  • Han, Se-Won;Cho, Han-Goo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.587-590
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    • 2003
  • The first attention in designing a transformer for low temperature rise should be to reduce losses. Leakage inductance and temperature rise are two of the more impotent problems facing the magnetic core technology of today's high frequency transformers. Excessive leakage inductance increases the stress on the switching transistors and limits the duty-cycle, and excessive temperature rise can lead the design limitation of high frequency transformer with high current. The flat transformer technology provides a very good solution to the problems of leakage inductance and thermal management for high frequency power. The critical magnetic components and windings are optimized and packaged within a completely assembled module. The turns ratio in a flat transformer is determined as the product of the number of elements or modules times the number of primary turns. The leakage inductance increase proportionately to the number of elements, but since it is reduced as the square of the turns, the net reduction can be very significant. The flat transformer modules use cores which have no gap. This eliminates fringing fluxes and stray flux outside of the core. The secondary windings are formed of flat metal and are bonded to the inside surface of the core. The secondary winding thus surrounds the primary winding, so nearly all of the flux is captured.

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Design of the High Density Power Supply with Flat Transformer (Flat Transformer를 적용한 고밀도 전원장치 설계)

  • Baek J.W.;Kim J.H.;Yoo D.W.;Kim J.S.;Ryu M.H.
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.3
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    • pp.248-256
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    • 2005
  • This paper presents the design method of the DC/DC converter using flat transformer which is suitable for midium or large capacity and high density power supply. Flat transformer module is composed and manufactured of multi-transformers in parallel and has a number of parallel single turn secondary windings. Therefore, its leakage inductance is highly decreased and it is more suitable for high frequency operation than conventional one. In this paper, we manufactured and tested 750W AC/DC converter with variable output powers to verify the performance of the flat transformer.

100W On-Board Power Supply Using Flat Transformer (Flat Transformer를 이용한 100W급 On-Board Power Supply)

  • 황치면;송두익;조정구;정창용;홍승대;하태복
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.577-580
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    • 1999
  • High power density on-board power supply is implemented by using flat transformer. In the high frequency switching converters, large leakage inductance increases the switching stress and duty cycle loss, which sometimes limits maximum switching frequency. The flat transformer is designed by using special core structure, which has very low profile and low temperature rise since the thermal loading is spread evenly over a larger area. 100W, 3.3V output on board supply is built and tested and 50.7W/$\textrm{inch}^{3}$ power density is achieved.

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Pressure Drop and Leakage Performances of Flat Seals with Inclined Grooves (경사 그루브를 갖는 평판 실의 압력 강하 및 누설 성능)

  • Jung, Jin Woo;Jeong, Gwon Jong;Hwang, Sung Ho;Kim, Tae Ho;Kim, Eojin
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.213-221
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    • 2022
  • This paper presents performance measurements of pressure drop and leakage flow rate of test flat seals with asymmetric inclined grooves. This study aims to reveal the influence of groove shapes, often machined in radial film riding-face seals, in forming a hydrodynamic wedge on leakage performance. A test facility was developed, and test seals were manufactured to study the effects of the inlet pressure level, ratio of inlet to outlet pressure, seal groove length, and seal groove height on the steady-state pressure drop and leakage performance. A series of tests were conducted, and the test data were compared to the predictions from a simple and efficient mathematical model using a one-dimensional Reynolds equation. The test results revealed that an increase in the inlet pressure increased the pressure drop through the test seals. The leakage flow rate increased significantly as the inlet pressure and ratio of the inlet to outlet pressure increased. The groove shape also affects seal performance. An increase in the groove length and height resulted in an evident increase in the leakage flow rate. The simple model predictions underestimated the leakage flow rates but showed good agreement with the trend in the measurements for all test operating conditions and changes in the groove shape.

Leakage and Rotordynamic Analysis of Damper Floating Ring Seal with Round­Hole Surfaces in the High Pressure Turbo Pump (원형 단면 구멍 표면을 갖는 댐퍼 후로팅 링 실의 누설량 및 회전체 동역학적 특성 해석)

  • 하태웅;이용복;김창호
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.349-356
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    • 2003
  • A damper floating ring seal with round hole pattern surfaces is suggested for better leakage control. The flat plate test of the round hole pattern surfaces has been performed to yield an empirical friction factor model. The exact predictions of the lock­up position of the damper floating ring, the leakage performance, and the rotordynamic coefficients of the seal are necessary to evaluate the rotordynamic performance of the turbo pump unit. The governing equations including the empirical friction factor model for round hole pattern surfaces are solved by the Fast Fourier Transform method. The lock­up position, leakage flow rate, and rotordynamic coefficients are evaluated according to the geometric parameters of the damper floating ring seal. Theoretical results show that the damper floating ring seals yield less leakage and better rotordynamic stability than the floating ring seal with a smooth surface.

Design and Fabrication of a Ku-Band Planar Limiter with PIN Diodes (PIN 다이오드를 사용한 Ku 대역 평판형 리미터의 설계 및 제작)

  • Kim Tak-Young;Yang Seong-Sik;Yeom Kyung-Whan;Kong Deok-Kyu;Kim So-Su
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.17 no.4 s.107
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    • pp.368-379
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    • 2006
  • In this paper, the analytic design technique for a planar PIN diode limiter is presented rather than the conventional design heavily relying on the experiments. The novel analysis fur the PIN diode limiter shows the leakage is composed of two kinds of leakages and the relationship between the leakages and the PIN diode parameters. The designed limiter consists of 3 stages; the front two stages with two PM diodes and the final stage with Schottky diode pair. The fabricated limiter shows the insertion loss of 0.8 dB for the small input power, spike leakage of 12 Bm, flat leakage of 12 dBm for the 20 W RF power.

The Comparison of X-ray Response Characteristics of Vacuum Evaporated (진공증착된 CdTe와 $Cd_{0.85}Zn_{0.15}Te$ 필름의 X선 반응특성 비교)

  • Kang, S.S.;Choi, J.Y.;Cha, B.Y.;Moon, C.W.;Kim, J.H.;Nam, S.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07b
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    • pp.845-848
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    • 2002
  • The study of photoconductor materials is demanded for development for flat-panel digital x-ray Imager. In this paper, We investigated the feasibility of application as x-ray image sensor using Cd(Zn)Te compound with high stopping power on high radiation. These Cd(Zn)Te samples were fabricated by vacuum thermal evaporation method to large area deposition and investigated I-V measurement as applied voltage. The experimental results show that the additional injection Zn in CdTe film reduced the leakage current, for the $Cd_{0.85}Zn_{0.15}Te$ detector, the net charge had the highest value as $144.58pC/cm^2$ at 30 V.

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The Multi-layer Fabrication and Characteristic Performance for Dark Current Reduction of Amorphous Selenium (비정질 셀레늄의 누설전류 저감을 위한 다층구조 제작 및 특성 평가)

  • Park, J.K.;Kang, S.S.;Suk, D.W.;Lee, H.W.;Nam, S.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07b
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    • pp.849-852
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    • 2002
  • Recently, amorphous selenium is used as x-ray conversion material for flat-panel x-ray detector. In this paper, we investigated the effect of breakdown under high voltage and leakage current in PN-type multi-layer structure based on p-type a-Se and n-type conductive thin film. Experimental results show that the multi-layer based detector reduced leakage current because n-type CeO2 conductive layer prevent from hole injection into a-Se layer from collection electrode, Also, the breakdown voltage was improved by dielectric layer between a-Se and top electrode.

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A Study on the Optimal Design by Changing the Ring Shape of Hydraulic Quick Coupler (유압 퀵 커플러 Ring부의 형상변경을 통한 최적설계에 관한 연구)

  • Lee, Yun-Seung;Kim, Nam-Yong;Lee, Do-Yeong;Cho, Yong-Min;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.84-90
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    • 2022
  • Hydraulic coupling systems play an important role in easily connecting or disconnecting pipes or hoses that transmit high-pressure fluids without hydraulic oil leakage in hydraulic power transmission equipment. A flat-face hydraulic quick coupler is a recently developed product that can reduce environmental pollution by minimizing hydraulic oil leakage during connection and disconnection. In this study, the influence of the shape of the inner ring of a 3/8" flat-face hydraulic quick coupler on its internal flow characteristics was analyzed and evaluated by numerical analysis based on computational fluid dynamics. The flow velocity distribution, temperature distribution, and optimal shape design of the inner ring were obtained by comparing the results of the flow characteristics, such as the pressure drop.