• Title/Summary/Keyword: Flank

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The Prediction of Tool Wear by Cutting Force Model in the Machining of Die Material (금형강 가공에서 절삭력 모델에 의한 공구마멸의 예측)

  • 조재성;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.61-66
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    • 1994
  • Tool condition monitoring is one of the most important aspects to improve productivity and quality and to achieve intelligent machining system. The tool state is classified into three groups as chipping, wear and fracture. In this study, wear of a ceramic cutting tool for hardened die material (SKD11) was investigated. Flank wear was occured more dominant than crarer wear. Therefore, to predict flank wear, the modeling of cutting force has been performed. The modeling of cutting force by an assumption that act the stress distribution on the tool face obtained through a numerical analysis. The relationships between the cutting force and the tool wear can be constructed by machining paraneters with cutting conditions. Experiments were performed under the various cutting conditions to ensure the validity of force models. The theoretical predictions of the flank wear is approximately in good agreement with experimental result.

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Fracture Characteristics of Cutting Tools in Machining of Hardened Alloy Steel (열처리한 합금공구강의 절삭에서 공구파손의 특성)

  • Noh, S.L.;An, S.O.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.3
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    • pp.199-205
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    • 1994
  • The fracture characteristics and tool life of ceramics and WC, CBN cutting tool when turning heat treated steel STD11($H_RC$ 60) were investigated experimentally to clarify the machinability and optimum tool materials in cutting of difficult-to-cut material with high hardness. Forthermore, the behaviors of the tool wear and failure were examined with regard to cutting force. The hardened steel wore the cutting tool edge rapidily and increased the cutting forces, especially radial force. The tool was worn by the abrasive action. Flank Weat of $Al_2O_3-TiC$ ceramic and WC tool become relatively large and CBN & $Al_2O_3$, ceramic tool had a long life among the tool materials tested. The tool fracture patterns were just like minor cutting wear, flank wear, crater wear, notch wear, chipping. Flank wear rate was accelerated by occurrence of chipping. During the proceeding of machining, it was possible to foresee the catastrophic fracture of tool by abrupt increase of radial force.

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Fatigue Life Evaluation of the Plastic Gear (플라스틱 기어의 피로수명 평가 및 수명 예측)

  • Chong Tae Hyong;Kang Sung Kyu;Ha Young Wook
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.239-245
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    • 2005
  • Through the fatigue test of plastic gears using polyacetal polymer, this research aims at providing basic data for not only specifying operation conditions of plastic gears, but also designing dimensions of plastic gears with giving fatigue life and the estimated equation of fatigue life of plastic gears. That is, from the fatigue life curves, the estimated equation of fatigue life of plastic gears is taken out. For the estimated equation of fatigue life of plastic gears, this research provides two test methods; one is preserving non-limited temperature of tooth flank, the other is preserving limited temperature of tooth flank. As results, how the temperature of tooth flank affects the fatigue life is shown. In addition, based on the endurance limit, the essential factors of the unit load and K-factor are determined, which are needed in the design of gear by bending strength and surface durability.

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The Bibliographic Study on the Cause and Symptom of Hyeon Eum (懸飮) (현음(懸飮)의 원인(原因)과 증상(症狀)에 대(對)한 문헌적(文獻的) 고찰(考察))

  • Kook, Woo-Seok
    • The Journal of Internal Korean Medicine
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    • v.12 no.1
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    • pp.140-150
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    • 1991
  • This study has been camed out to investigate the Cause and Symptom of Hyeon Eum (懸飮) by referring to 36 documents. The results were as follows ; 1. Hyeom Eum (懸飮) is caused by the water flowing down the flank after drinking, the overdrinking of water, and the water flowing down the flank. between the ribs and flank. 2. The symptom of Hyeon Eum (懸飮) is as follows ; pulling pain in coughing abdominal dropsy pulling pain in lying the other way round or breathing tensity of breathing pulse sedimentated and strung White and Smooth tongue fur

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An Optoelectronical Flank Wear Monitoring Technique of Cutting Tools (절삭공구 플랭크 마모의 광전자학적 측정 시스템 개발)

  • Jeon, Jong-Up;Kim, Seung-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.3
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    • pp.60-68
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    • 1987
  • An optoelectronical method for in process monitoring of flank wear of cutting tools is presented. The method is based upon real-time vision technology in which the tool is illuminated by a beam of laser and then the image of wear zone is taken by a vidicon camera. The image is converted to a series of digital pixel data and processed through an algorithm specially developed for measurement of the wear land width. Detailed aspects of the prototype measurement system byilt for experiment are described, and test results are discussed. As conclusions, it is proved that the methods are effec- tive especially for-in situ application with a measuring accuracy of 0.01mm.

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Experimental investigation on the wear mechanism of CBN cutting tools (CBM공구의 마모에 관한 실험적 연구)

  • Kwon, O-chul;Lee, Jong-chan
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.86-97
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    • 1994
  • An experimental investigation is reported on the wear mechanism of CBN cutting tools. The cutting experiments were conducted on a lathe equipped with a tool dynamometer for cutting force measurement. The investigation of wear mechanism was executed by observing the worn tools using tool microscope and scanning electron microscope. Results indicate that the flank wear occurs dominantly by abrasive wear mode and the crater wear by adhesive wear mode. The results also indicate that the width of flank wear is closely related with the passive component of cutting force.

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Tool Wear and Cutting Characteristics in the Machining of Die Material using Ceramic Toll (세라믹 공구를 이용한 금형강 가공시 공구마멸과 절삭특성)

  • 손창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.114-118
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    • 1996
  • Evaluation of cutting condition is one of the most important aspect to improve productivity and quality. In this study, the wear and cutting characteristics(cutting force, acoustic emission signal and surface roughness) of ceramic cutting tool for hardened die material(SKD11) were investigated by experiment. Flank wear on relief face of tool was occurred more dominant than crater wear on rake face. Experiments were performed under the various cutting condition.

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Environment-Friendly Metal Cutting Technology using Cooled Air (냉각공기에 의한 환경 친화적 절삭가공기술)

  • Lee, Jong-Hang;Cho, Woong-Shik;Chung, Joon-Ki;Park, Ceol-Woo;Kim, Young-Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.114-120
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    • 2001
  • It is necessary to develop a new metal cutting technology which does not use cutting fluid, since cutting fluid can have undesirable effect on workers's health and working environment. For this to be possible, it is necessary to replace the conventional method of using cutting fluid, whose basic functions are removing chip and heat, and providing lubrication between tool and chip. In this work, cooled air is utilized in order to replace cutting fluid. Experiments were carried out while cutting workpiece with HSS flat endmill under a variety of supply conditions for cooled air. Also the performance characteristics of the air cooling system. which was built for the experiments, were carefully analyzed. For the reliable operation of air cooling system. moisture contained in the cooled air had to be removed before being supplied to the workpiece and tools. It was found that depending on the amount of its flow rate the temperature of cooled air changes at the time of injection from the nozzle. The flow rate of cooled air also plays an important role in removing the accumulated chip on the workpiece. After comparing the flank wear for the three cases of using cooled air, cutting fluid, and pure dry technique, it was demonstrated that the level of flank wear was similar for the cases of cooled air and cutting fluid. The pure dry technique, however, showed higher level of flank wear than cooled air.

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The Recognition and the Somatotype Analysis Study of the Women in 20s' Lower Part of the Body for Stacks Pattern (슬랙스 제작을 위한 20대 여성의 하반신 형태에 대한 인식도 및 체형 분석 연구)

  • Lee, Yeong-Ju;Park, Ok-Ryeon;Lee, Jeong-Ok
    • Journal of the Korean Society of Clothing and Textiles
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    • v.21 no.2
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    • pp.368-382
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    • 1997
  • Through the recognition and the satisfaction of the lower part of the women body in 20s' we studied 202 respondents of the women in 20s' to analyze what lower part shape they want. And also through the measurment, we tried to analyze their wants. The results are as follows. 1. The women in 20s' think ideal body shapes are highstature, long legs, slander waist, hip, abdomen, thigh, ankle, and light weight. And so it needs to be studied to make slacks pattern which show slander girth and long length. 2. At the result of the body measurments the laterallargeness related with width, girth and depth items of the first factor rated 33.1 oyo in the variousfactors, and vertical largeness related with highness of the second fact rated 18.3% the first and the second factors affect importantly in the lower part of women body in 20s'. 3. At the result of the group analysis, the type divided five kinds, according to the body measurments, the type of 1, 3, 4, are normal, the type of 2 is weak, the type of 5 is fat. The type of 1 shows the largest distribution of all held 108, the flank is standard somatotype. The type of 2 is the second largest distribution held 59, the flank is forwardsomatotype. The type of 3 is the smallest of all types in the lateral largeness, the flankis turning over somatotype. The type of 4 is large both in the lateral largenessand in the vertical largeness, the flank is forward somatotype. The type of 5 is the fat type. The lateral type is the largest, the flank is forward turning over somatotype. The type of 5 showed the smallest distribution.

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DESIGNING EXPERIENCE OF AUTOMOTIVE TURBOCHARGER IMPELLER FOR FLANK MILLING (Flank Milling 공법적용을 위한 자동차용 터보차져 임펠러의 설계체험)

  • Bang, J.C.;Shuripa, V.A.
    • Journal of computational fluids engineering
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    • v.18 no.4
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    • pp.1-8
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    • 2013
  • The performance of small-size impellers with ruled surfaces was investigated for flank milling over a wide speed range, using computational fluid dynamics analyses and gas bench tests. An impeller with a ruled surface was designed, manufactured, and tested to evaluate the effects of blade loading, the backsweep angle, and the relative velocity distribution on the compressor performance. The simulations and tests were completed using the same compressor cover with identical inlet and outlet channels to accurately compare the performance of the abovementioned impeller with a commercial impeller containing sculptured blades. Both impellers have the same number of blades, number of splitters, and shroud meridional profiles. The backsweep angles of the blades on the ruled impeller were selected to work with the same pinched diffuser as for a sculptured impeller. The inlet-to-exit relative velocity diffusion ratio and the blade loading were provided to maximize the flow rate and to minimize the surge flow rate. The design flow rate, rpm, were selected same for both impellers. Test results showed that for the compressor stage with a ruled impeller, the efficiency was increased by 0.32% with an extended surge margin without a reduction in the pressure ratio as compared to the impeller with the sculptured design. It was concluded that an increased relative velocity diffusion coupled with a large backsweep angle was an effective way to improve the compressor stage efficiency. Additionally, an appropriate blade loading distribution was important for achieving a wide operating range and higher efficiency.