• 제목/요약/키워드: Flameless oxidation

검색결과 9건 처리시간 0.025초

공업로용 무화염식 축열버너의 국산화 개발 (The Development of Flameless Regenerative Burner for the Industrial Furnaces)

  • 김원배;양제복
    • 한국연소학회지
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    • 제15권2호
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    • pp.27-33
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    • 2010
  • Recently, much attention has been paid to utilizing highly preheated air up to $1,000^{\circ}C$ through waste gas in industrial furnaces. The regenerative burner technology has shown to provide significant reduction in energy consumption (up to 60%), downsizing of the equipment (about 30%) and lower emissions (about 30%) while maintaining high thermal performance of the system since 2000. The object of this study is to develop the flameless regenerative burner for industrial furnaces based on the FLOX(Flameless Oxidation) principle and it has been designed and manufactured as pilot scale. Performance tests are experimentally done and their results are discussed. They showed 1) a very good uniformity in temperature distribution, 2) about 100 ppm in NOx at the temperature $1,300^{\circ}C$, 3) about 95% in temperature efficiency. Besides, the regenerative burner has advantage in easy maintenance and high usage rate of regenerator due to the separate and portable type of heat exchanger.

무화염 연소 형성에 미치는 공급조건에 관한 연구 (Study of injection condition on formation of Flameless combustion)

  • 홍성원;이필형;송기종;황상순
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2013년도 제46회 KOSCO SYMPOSIUM 초록집
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    • pp.47-49
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    • 2013
  • Entrainment length and recirculation ratio that are important factors of flameless combustion systems were analyzed by injection conditions using three dimensional numerical simulation. As a result, the entrainment length increased with an increase of momentum ratio and distance of between nozzle. Also, in case of increasing in momentum of oxidation, recirculation ratio was increased and the average temperature was decreased.

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자기축열식 저 NOx 연소기에서 배가스 재순환이 연소특성에 미치는 영향 (The Effect of Flue-gas Recirculation on Combustion Characteristics of Self Regenerative Low NOx Burner)

  • 강민욱;김종규;동상근;윤영빈
    • 한국연소학회지
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    • 제8권1호
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    • pp.17-24
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    • 2003
  • The conventional regenerative system has a high thermal efficiency as well as energy saving using the high preheated combustion air. in spite of these advantages, it can not avoid high nitric oxide emissions. Recently, flameless combustion has received much attention to solve these problems. In this research, numerical analysis is performed for flow-combustion phenomena in the self regenerative burner. In this analysis we used Fluent 6.0 code. the that is developed for commercial use, Methane gas is used as a fuel and two-step reaction model for methane and Zeldovich mechanism for NO generation are used. the velocity of the preheated combustion air is used as a parameter and we analyze the characteristics of flow-field, temperature distributions and NO emissions. Due to the increased recirculation rate, the maximum temperature of flame is significantly increased and NOx emissions is reduced.

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축열식 저 NOx 연소기의 배가스 재순환이 연소특성에 미치는 영향 (The effect of flue-gas recirculation on combustion characteristics of regenerative low NOx burner)

  • 강민욱;윤영빈;동상근
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2002년도 제25회 KOSCI SYMPOSIUM 논문집
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    • pp.97-104
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    • 2002
  • The conventional regenerative system has a high thermal efficiency as well as energy saving using the high preheated combustion air. in spite of these advantages, it can not avoid high nitric oxide emissions. Recently, flameless combustion has received much attention to solve these problems. In this research, numerical analysis is performed for flow-combustion phenomena in the self regenerative burner. In this analysis we used Fluent 6.0 code. the that is developed for commercial use, Methane gas is used as a fuel and two-step reaction model for methane and Zeldovich mechanism for NO generation are used. the velocity of the preheated combustion air is used as a parameter and we analyze the characteristics of flow-field, temperature distributions and NO emissions. Due to the increased recirculation rate, the maximum temperature of flame is significantly increased and NOx emissions is reduced

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Mild Combustor의 연소특성 해석 (Numerical Study on Characteristics of Mild Combustion)

  • 김군홍;강성모;김용모
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 제26회 KOSCO SYMPOSIUM 논문집
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    • pp.215-222
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    • 2003
  • Mild combustion or Flameless oxidation(FLOX) have been considered as one of the most prospective clean-combustion technologies to meet both the targets of high process efficiency and low pollutant emissions. A mild combustor with high air preheating and strong internal exhaust gas recirculation is characterized by relatively low flame temperature, low NOx emissions, no visible flame and no sound. In this study, the Steady Flamelet Approach has been applied to numerically analyze the combustion processes and NOx formation in the mild combustor. The detailed discussion has been made for the basic characteristics of mild combustor, numerical results and limitation of the present combustion modeling.

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비단열 화염편 모델을 이용한 Mild Combustor의 연소특성 해석 (A Study on Characteristics of Mild Combustion using the Radiative Flamelet Model)

  • 김군홍;김용모;안국영
    • 한국자동차공학회논문집
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    • 제13권1호
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    • pp.60-67
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    • 2005
  • Mild combustion or Flameless oxidation(FLOX) have been considered as one of the most prospective clean-combustion technologies to meet both the targets of high process efficiency and low pollutant emissions. A mild combustor with high air preheating and strong internal exhaust gas recirculation is characterized by relatively low flame temperature, low NOx emissions, no visible flame and no sound. In this study, the Steady Flamelet Approach has been applied to numerically analyze the combustion processes and NOx formation in the mild combustor. The detailed discussion has been made f3r the basic characteristics of mild combustor, numerical results and limitation of the present combustion modeling.

저열량 합성가스를 이용한 가압 순산소 연소 시스템의 연소 특성 분석 연구 (Investigation on Combustion Characteristics of Pressurized Oxy-fuel Combustion System using Low Calorific Value Syngas)

  • 김동희;이영재;양원
    • 한국연소학회지
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    • 제21권4호
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    • pp.39-47
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    • 2016
  • The aims of this research were to investigate combustion characteristics of lab-scale pressurized oxy-fuel combustion(POFC) system. In this study, the reactor, 800 mm long, was equipped with co-axial burner. Low calorific value syngas that is composed of mainly CO and $H_2$ was used as fuel whereas pure oxygen was used as an oxidant. Thermal heat input to the reactor varied from 2.6 kW to 6.1 kW. The reactor pressure also increases from atmospheric up to 15 bar. The results show that as the pressure increase, the temperature of reactor decreases on the whole in all cases. A significant temperature drop was observed especially at the bottom section of the reactor that exist flame. In addition, the flame instability increases as the pressure increases. Furthermore $NO_x$ emissions increases from atmospheric up to 2 bar. However beyond 2 bar, $NO_x$ emission reduces as pressure increases. Lastly $NO_2$ ratio in $NO_x$ also increases as pressure increases.

휘발성 유기 화합물 및 암모니아 직접 연소를 통한 배기가스 특성 (Characteristics of Flue Gas Using Direct Combustion of VOC and Ammonia)

  • 김종수;최석천;정수화;목진성;김두범
    • 청정기술
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    • 제28권2호
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    • pp.131-137
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    • 2022
  • 현재 반도체 공정에서 다양한 by-product 및 미사용 가스가 배출되고 있다. 오염물질을 함유한 배기는 일반적으로 유기, 산, 알칼리, 열, 캐비넷 배기 등으로 분류하며, 각각의 배기 특성에 맞는 대기 방지설비에서 처리 후 배출된다. 유기 배기 물질로서 휘발성 유기 화합물(volatile organic compound, VOC)은 산소 함유 탄화수소, 유황 함유 계 탄화수소 및 휘발성 탄화수소를 총칭하는 물질이고, 알칼리 배기의 주요성분은 암모니아(NH3), 수산화테트라메틸암모늄(Tetramethylammonium hydroxide, TMAH)등이 있다. 본 연구의 목적은 유기와 알칼리 배기가스를 동시에 처리하기 위해 직접 연소 및 로 내 온도를 일정하게 유지하여 연소 특성 파악하고 NOX 저감률을 분석하고자 진행하였다. VOC는 Acetone, IPA(isopropyl alcohol), PGMEA(propylene glycol methyl ether acetate)을 사용하였으며, 알칼리 배기 대표 물질로는 암모니아를 사용하였다. 실험 변수로는 온도와 당량 비(equivalence ratio, ER)로 배기가스 특성을 살펴보았다. 물질별 단독 및 혼합 연소테스트를 진행하였다. VOC 단독 테스트 결과 당량 비 1.4 조건에서 완전 연소가 일어남을 확인하였다. 암모니아는 당량 비 감소에 따라 산소 및 질소산화물의 농도가 감소하였다. 혼합 연소 운전 결과 배기가스 조성 내 질소산화물의 대부분은 일산화질소였으며 이산화질소는 10 ppm 부근으로 검출되었다. 전체적으로 질소산화물의 농도는 반응온도가 증가하면서 산화반응이 활성화되어 감소하는 경향을 나타나지만 이산화탄소의 농도는 증가하는 경향을 확인하였다. 전기열원을 적용한 무 화염 연소 기술을 적용하였을 때 VOC 및 암모니아 연소가 원활하게 일어남으로써 현재 별도로 운전되는 유기 및 알칼리 배기 시스템보다 경제성 및 공간적인 측면에서 장점이 있다고 판단된다.