• Title/Summary/Keyword: Finite strain plasticity

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Prediction of Rolling Texture Evaolution in FCC Polycrystalline Metals Using Finite Element Method of Crystal Plasticity (결정소성 유한요소법을 이용한 FCC 다결정 금속의 압연 집합조직 예측)

  • 박성준;조재형;한흥남;오규환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.313-319
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    • 1999
  • The development of deformation texture in FCC polycystalline metals during rolling was simulated by the finite element analysis using a large-deformation, elaatic-plastic, rate-dependent polycrystalline model of crystal plasticity. Different plastic anisotropy due to different orientation of each crystal makes inhomogeneous deformation. Assuming plane strain compression condition, the simulation with a high rate sensitivity resulted in main component change from Dillamore at low rate sensitivity to Brass component.

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A method of calculating strain state and forming severity analysis for axisymmetric sheet formed parts. (축대칭 프레스가공 제품의 변형률 예측기술과 변형여유 해석에의 적용)

  • 박기철;남재복;최원섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.173-184
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    • 1994
  • A method of obtaining deformation severity of axisymmetric shape deep-drawn products was developed. Strain states of products produced by single or multi-stage drawing were predicted by using finite element analysis. This method used minimization of potential energy between the known shape of final product and the unknown in initial blank. And that was done numerically by nonlinear finite element method. Deformation theory of plasticity was used for practical purposes. From predicted strain states of drawn parts, deformation severity was found by using forming limit diagrams.

Modeling of Superplastic Forming Process for Aluminum Alloys with Strain Hardening Effect (가공경화를 고려한 알루미늄 함금의 초소성성형공정해석)

  • 권용남;장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03a
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    • pp.172-184
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    • 1996
  • Superplastic forming of thin sheet into complex shape is an important manufacturing process especially in aerospace industry. The main interest in modeling the superplastic forming process is to predict the forming pressure cycle to maintain optimum strain rate and the resulting thickness distribution. Many researchers have attemped to model superplastic forming using the various techniques including finite element method. But in most of their researches have disregarded the strain hardening effect which which occurs in several superplastic materials. In this study ABAQUS finite element code was used for prediction of process variables for axisymmetric cup forming of Supral 100 and 7075Al alloys considereing strain hardening. The performance of numerical results were compared with the experimental results.

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Comparison of Indentation Characteristics According to Deformation and Incremental Plasticity Theory (변형 및 증분소성이론에 따른 압입특성 비교)

  • Lee, Jin-Haeng;Lee, Hyung-Yil
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.177-184
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    • 2000
  • In this work, some inaccuracies and limitation of prior indentation theory, which is based on the deformation theory of plasticity and experimental observations, are first investigated. Then effects of major material properties on the configuration of indentation load-deflection curve are examined via incremental plasticity theory based finite element analyses. It is confirmed that subindenter deformation and stress-strain distribution from the deformation theory of plasticity are quite dissimilar to those from incremental theory of plasticity. We finally suggest the optimal data acquisition location, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five.

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Superplastic Forming /Diffusion Bonding Processes Design Using a Finite Element Method (유한요소법을 이용한 초소성 성형/확산접합 공정 설계)

  • 홍성석;이종수;김용환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.155-161
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    • 1995
  • Superplastic forming/diffusion bonding(SPF/DB) processes are analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted using two-node line element based on membrane approximation for plane strain shapes. Material behavior during SPF/DB of the integral structures with complicated shapes are investigated. The tying condition is employed for the analysis inter-sheet contact problems. A movement of rib structure is successfully prodicted during the forming.

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A Study on the Yield Criterion of Metal Powders (금속 분말의 항복조건에 관한 연구)

  • 박성준;한흥남;오규환;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.131-138
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    • 1996
  • A new yield criterion for metal powder compaction based on continuum mechanics has been proposed. It includes three parameters to characterize the geometrical hardening of powder compact and strain hardening of incompressible metal matrix. The elasto-plastic finite element method to describe compaction of metal powders has been formulated using the new yield criterion. The values of parameters in the yield criterion can be determined using cold isostatic pressing(CIP). The finite element method can simulate compaction behavior of various copper powders.

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Some Remarks on the Spherical Indentation Theory (구형 압입이론에 관한 고찰)

  • Lee, Jin-Haeng;Lee, Hyeong-Il;Song, Won-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.714-724
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    • 2001
  • In this work, some inaccuracies and limitation of prior indentation theory, which is based on the deformation theory of plasticity and experimental observations, are first investigated. Then effects of major material properties on the configuration of indentation load-deflection curve are examined via incremental plasticity theory based finite element analyses. It is confirmed that subindenter deformation and stress-strain distribution from the deformation theory of plasticity are quite dissimilar to those from incremental theory of plasticity. We finally suggest the optimal data acquisition location, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five.

Elasto-Plastic Finite Element Analysis in Consideration of Phase Transformations (상변태를 고려한 탄소성 유한요소 해석)

  • Lee, M.G.;Kim, S.J.;Jeong, W.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.334-336
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    • 2009
  • An elastic-plasticity model during the austenitic decomposition was derived and implemented to incorporate the two important deformation behaviors observed during the phase transformations: the volumetric strain and transformation induced plasticity due to the temperature change and phase transformation. To obtain transformed phase volume fractions during cooling, the fourth order Runge-Kutta method was used to solve the Kirkaldy's phase kinetics model which is function of temperature, austenitic grain size and chemical composition. The volumetric strain was calculated by considering the densities of constituent phases, while the transformation induced plasticity was based on the micro-plasticity due to the volume mismatch between soft austenitic phase and other harder phases. The constitutive equations were implemented into the implicit finite element software and a simple boundary value problem was chosen as a model problem to validate the effect of transformation plasticity on the deformation behavior of steel under cooling from high temperature. It was preliminary concluded that the transformation plasticity plays a critical role in relaxing the developed stress during forming and thus reducing the magnitude of springback.

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Effect of lubrication on the evolution of strain states in AA 5052 sheet during shape rolling (알루미늄 5052 합금 판재의 이형 압연 시 변형률 상태에 미치는 윤활의 영향)

  • Park, E.S.;Hwang, K.C.;Huh, M.Y.;Kim, H.J.;Bae, J.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.256-259
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    • 2009
  • In order to investigate the effect of strain states attributed to the lubrication during shape rolling, shape rolling for V-sectioned sheets was carried out with and without lubrication. The evolution of strain states during shape rolling was studied by three-dimensional finite element method (FEM). Shape rolling with and without lubrication produces shape-rolled samples in fairly similar outer shapes, since the distribution of normal strain components is nearly independent of the lubrication condition. In contrast, the distribution of shear strain components strongly depends on the lubrication condition.

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PREDICTION OF MICROSTRUCTURE DURING HIGH TEMPERATURE FORMING OF Ti-6Al-4V ALLOY

  • Lee Y. H.;Shin T. J.;Yeom J. T.;Park N. K.;Hong S. S.;Shim I. O.;Hwang S. M.;Lee C. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.43-46
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    • 2003
  • Prediction of final microstructures after high temperature forming of Ti-6Al-4V alloy was attempted in this study. Using two typical microstructures, i.e., equiaxed and $Widmanst\ddot{a}tten$ microstructures, compression test was carried out up to the strain level of 0.6 at various temperatures $(700\~1100^{\circ}C)$ and strain rates $(10^{-4}\~10^2/s)$. From the flow stress-strain data, parameters such as strain rate sensitivity (m) and activation energy (Q) were calculated and used to establish constitutive equations for both microstructures. Then, finite element analysis was performed to predict the final microstructure of the deformed body, which was well accorded with the experimental results.

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