• Title/Summary/Keyword: Finite Element Modeling (FEM)

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Fatigue Assessment of High Strength Steel Welded Joints Under Bending Loading (굽힘 하중하의 고장력강 용접 연결부의 피로 평가)

  • Lee, Myeong-Woo;Kim, Yun-Jae;Park, Jun-Hyub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.10
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    • pp.1163-1169
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    • 2014
  • In this study, a fatigue assessment method for vehicle suspension systems having welded geometries was established under a bending loading condition. For the fatigue life estimation of the actual product's welded joints made of different steels, bending fatigue tests were performed on welded specimens with a simplified shape for obtaining the moment-fatigue-life plot. Further, geometry modeling of the simplified welded specimens was conducted. Results of finite element analysis were used to obtain the stress-fatigue-life plot. The analysis results were also used to calculate the stress concentration factors for notch-factor-based fatigue life estimation. The test results were compared with results of the general notch-factor-based fatigue life estimation for improving fatigue assessment. As a result, it was concluded that both the welded fatigue tests and the notch-factor-based fatigue life estimation are necessary for accurate fatigue assessment.

Thermal Deformation Induced Preload Changein the Tilting Pad Journal Bearing (열변형으로 인한 틸팅패드 저널베어링의 예압 변화)

  • Suh, Junho;Hwang, Cheolho
    • Tribology and Lubricants
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    • v.32 no.1
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    • pp.1-8
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    • 2016
  • This paper focuses on the thermal deformation induced preload change in the tilting pad journal bearing, using a three-dimensional (3D) thermo-hydro-dynamic (THD) approach. Preload is considered as a critical factor in designing the tilting pad journal bearing. The initial preload measured under nil external load and nil thermal gradient is influenced by two factors, namely, the thermal deformation and elastic deformation. Thermal deformation is due to a temperature distribution in the bearing pads, whereas the elastic deformation is due to fluid forces acting on the pads. This study focuses on the changes induced in preload and film clearance due to thermal deformation. The generalized Reynolds equation is used to evaluate the force of the fluid and the 3D energy equation is used to calculate the temperature of the lubricant. The abovementioned equations are combined by establishing a relationship between viscosity and temperature. The heat transfer within the bearing pads, the lubricant, and the spinning journal is calculated using the heat flux boundary condition. The 3D Finite Element Method (FEM) is used in modeling the (1) heat conduction in the spinning journal and bearing pads, (2) thermal gradient induced thermal distortion of the spinning journal and pads, and (3) viscous shearing, and heat conduction and convection in a thin film. This evaluation method has an increased fidelity, and it can prove to be a cost-effective tool that can be used by designers to predict the dynamic behavior of a bearing.

Effects of Acoustic Boundary Conditions on Combustion Instabilities in a Gas Turbine Combustor (음향 경계 조건이 가스터빈 연소기에서의 연소불안정에 미치는 영향)

  • Lim, Jaeyoung;Kim, Deasik;Kim, Seong-Ku;Cha, Dong Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.4
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    • pp.15-23
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    • 2015
  • This study predicts the basic characteristics of combustion instabilities in a gas turbine lean premixed combustor using ASCI3D code which is a FEM(Finite Element Method)-based Helmholtz solver. The prediction results show the good agreement with the measured data in modeling the overall combustion instability features, however, the code is found to overpredict the unstable conditions. As one of the efforts to improve the model accuracy, the effects of acoustic boundary conditions on the instability growth rate are analyzed. As a result, it is shown that the acoustic reflection coefficient has a great impact on the instability and the prediction accuracy can be enhanced by defining the precise acoustic conditions.

Design of piezoelectric micro-machined ultrasonic transducer for wideband ultasonic radiation in air (공기 중 광대역 초음파 방사용 압전 박막 기반 초소형 초음파 트랜스듀서의 설계)

  • Ahn, Hongmin;Jin, JaeHyeok;Moon, Wonkyu
    • The Journal of the Acoustical Society of Korea
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    • v.39 no.2
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    • pp.87-97
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    • 2020
  • In this paper, the design of piezoelectric Micro-machined Ultrasonic Transducer (pMUT) for wideband ultrasonic radiation in air was investigated. One of the methods to achieve wide frequency bandwidth in single device is modeling the transducer to multi-resonance system. The new pMUT was designed as a multi-resonance system with the addition of a suitable acoustic structure to the front and back of a thin film structure. A new pMUT consisting of thin film parts, radiation parts, and packaging parts is designed with a Lumped Parameter Model (L.P.M). Finally, it was validated as a Finite Element Method (FEM) simulation. The final designed pMUT achieved a frequency band of 102 kHz ~ 132 kHz (-3 dB).

Impact of Copper Densities of Substrate Layers on the Warpage of IC Packages

  • Gu, SeonMo;Ahn, Billy;Chae, MyoungSu;Chow, Seng Guan;Kim, Gwang;Ouyang, Eric
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.4
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    • pp.59-63
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    • 2013
  • In this paper, the impact of the copper densities of substrate layers on IC package warpage is studied experimentally and numerically. The substrate strips used in this study contained two metal layers, with the metal densities and patterns of these two layers varied to determine their impacts. Eight legs of substrate strips were prepared. Leg 1 to leg 5 were prepared with a HD (high density) type of strip and leg 6 to leg 8 were prepared with UHD (ultra high density) type of strip. The top copper metal layer was designed to feature meshed patterns and the bottom copper layer was designed to feature circular patterns. In order to consider the process factors, the warpage of the substrate bottom was measured step by step with the following manufacturing process: (a) bare substrate, (b) die attach, (c) applying mold compound (d) and post reflow. Furthermore, after the post reflow step, the substrate strips were diced to obtain unit packages and the warpage of the unit packages was measured to check the warpage trends and differences. The experimental results showed that the warpage trend is related to the copper densities. In addition to the experiments, a Finite Element Modeling (FEM) was used to simulate the warpage. The nonlinear material properties of mold compound, die attach, solder mask, and substrate core were included in the simulation. Through experiment and simulation, some observations were concluded.

A Study on the Extraction of Cell Capacitance and Parasitic Capacitance for DRAM Cell Structures (DRAM 셀 구조의 셀 캐패시턴스 및 기생 캐패시턴스 추출 연구)

  • Yoon, Suk-In;Kwon, Oh-Seob;Won, Tae-Young
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.37 no.7
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    • pp.7-16
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    • 2000
  • This paper reports a methodology and its application for extracting cell capacitances and parasitic capacitances in a stacked DRAM cell structure by a numerical technique. To calculate the cell and parasitic capacitances, we employed finite element method (FEM), The three-dimensional DRAM cell structure is generated by solid modeling based on two-dimensional mask layout and transfer data. To obtain transfer data for generating three-dimensional simulation structure, topography simulation is performed. In this calculation, an exemplary structure comprising 4 cell capacitors with a dimension of $2.25{\times}1.75{\times}3.45{\mu}m^3$, 70,078 nodes with 395,064 tetrahedra were used in ULTRA SPARC 10 workstation. The total CPU time for the simulation was about 25 minutes, while the memory size of 201MB was required. The calculated cell capacitance is 24.34fF per cell, and the influential parasitic capacitances in a stacked DRAM cell are investigated.

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Modeling and CAE Simulation of Chassis Driveline Test Bench for Vehicle NVH Improvement (차량 NVH개선 설계를 위한 샤시 구동계의 Driveline Test Bench 구성 및 CAE 해석)

  • Kim, Kee-Joo;Ju, Hyung-Jun;Lee, Yong-Heon;Bae, Dae-Sung;Sung, Chang-Won;Baik, Young-Nam;Sohn, Il-Seon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.114-119
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    • 2009
  • The authors have investigated the NVH problems of drive system in full vehicle test. However it is difficult to define the NVH problems of driveline system. Since it is hard to measure the rotating part and it is vague that only the drive system induces the NVH problem. Vibration in a driveline is presented in this paper. In the experiment, the rear sub-frame and propeller shafts and axle were composed and mounted with rubber each other. For applying the vibration input instead of the torsional vibration effect of an engine, the shaker was taken. In particular, torsional vibration due to fluctuating forced vibration excitation across the joint between driveline and rear sub-frame was carefully examined. Accordingly, the joint response was checked from experiments and the FE-simulation using FRF (frequency response function) analysis was performed. All test results were signal processed and validated against numerical simulations. In present study, the new test bench for measuring the vibration signal and simulating the vehicle chassis system was proposed. The modal value and the mode shape of components were analyzed using the CAE model to identify the important components affecting driveline noise and vibration. It could be reached that the simplified test bench could be well established and be used for design guide and development of the vehicle chassis components.

Soil and ribbed concrete slab interface modeling using large shear box and 3D FEM

  • Qian, Jian-Gu;Gao, Qian;Xue, Jian-feng;Chen, Hong-Wei;Huang, Mao-Song
    • Geomechanics and Engineering
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    • v.12 no.2
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    • pp.295-312
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    • 2017
  • Cast in situ and grouted concrete helical piles with 150-200 mm diameter half cylindrical ribs have become an economical and effective choice in Shanghai, China for uplift piles in deep soft soils. Though this type of pile has been successful used in practice, the reinforcing mechanism and the contribution of the ribs to the total resistance is not clear, and there is no clear guideline for the design of such piles. To study the inclusion of ribs to the contribution of shear resistance, the shear behaviour between silty sand and concrete slabs with parallel ribs at different spacing and angles were tested in a large direct shear box ($600mm{\times}400mm{\times}200mm$). The front panels of the shear box are detachable to observe the soil deformation after the test. The tests were modelled with three-dimensional finite element method in ABAQUS. It was found that, passive zones can be developed ahead of the ribs to form undulated failure surfaces. The shear resistance and failure mode are affected by the ratio of rib spacing to rib diameter. Based on the shape and continuity of the failure zones at the interface, the failure modes at the interface can be classified as "punching", "local" or "general" shear failure respectively. With the inclusion of the ribs, the pull out resistance can increase up to 17%. The optimum rib spacing to rib diameter ratio was found to be around 7 based on the observed experimental results and the numerical modelling.

A Study on the Mathematical Modeling of Human Pharyngeal Tissue Viscoelasticity (인두조직의 점 탄성특성의 수학적모델링에 관한 연구)

  • 김성민;김남현
    • Journal of Biomedical Engineering Research
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    • v.19 no.5
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    • pp.495-502
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    • 1998
  • A mathematical model of viscoelasticity on the material property of human pharyngeal tissue utilizing Y.C. Fung's Quasi-linear viscoelastic theory is proposed based on cyclic load, stress relaxation, incremental load, and uniaxial tensile load tests. The material properties are characterized and compared with other biological materials' results. The mathematical model is proposed by combining two characteristic functions determined from the stress relaxation and uniaxial tensile load tests. The reduced stress relaxation function G(t) and elastic response function S(t) are obtained from stress relaxation test and uniaxial tensile load test results respectively. Then the model describing stress-time history of the tissue is implemented utilizing two functions. The proposed model is evaluated and validated by comparing the model's cyclic behaviour with experimental results. The model data could be utilized as an important information for constructing 3-dimensional biomechanical model of human pharynx using FEM(Finite Element Method).

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Characteristic Analysis of Permanent Magnet Linear Generator by using Space Harmonic Method (공간고조파법을 이용한 영구자석 선형 발전기의 특성 해석)

  • Seo, Seong-Won;Choi, Jang-Young;Kim, Il-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.688-695
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    • 2017
  • This paper deals with characteristics analysis of a permanent magnet (PM) linear generator using analytical methods for wave energy harvesting. The wave energy is carried out from the movement of a yo-yo system. A linear generator using permanent magnets to generate a magnetic force itself does not require a separate power supply and has the advantage of simple maintenance. In addition to the use of a rare earth, a permanent magnet having a high-energy density can be miniaturized and lightweight, and can obtain high energy-conversion efficiency. We derived magnetic field solutions produced by the permanent magnet and armature reaction based on 2D polar coordinates and magnetic vector potential. Induced voltage is obtained via arbitrary sinusoidal input. In addition, electrical parameters are obtained, such as back-EMF constant, resistance, and self- and mutual-winding inductances. The space harmonic method used in this paper is confirmed by comparing it with finite element method (FEM) results. These facilitate the characterization of the PM-type linear generator and provide a basis for comparative studies, design optimization, and machine dynamic modeling.