• Title/Summary/Keyword: Finite Element Creation

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Lightweight Design of Shell Structures Using Adaptive Inner-Front Level Set Based Topology Optimization (AIFLS-TOP) (적응적 내부 경계 레벨셋 기반 위상최적화를 이용한 쉘 구조물의 경량화 설계)

  • Park, Kang-Soo;Youn, Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1180-1187
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    • 2007
  • In the present work, topology optimization method using adaptive inner-front level set method is presented. In the conventional level set based topology optimization method, there exists an incapability for inner-front creation during optimization process. In this regard, as a new attempt to avoid and to overcome the limitation, an inner-front creation algorithm is proposed. In the inner-front creation algorithm, the strain energy density of a structure along with volume constraint is considered. Especially, to facilitate the inner-front creation process during the optimization process, the inner-front creation map which corresponds to the discrete valued function of strain energy density is constructed. In the evolution of the level set function during the optimization process, the least-squares finite element method (LSFEM) is employed. As an application to shell structures, the lightweight design of doubly curved shell and segmented mirror is carried out.

Topology Optimization of Shell Structures Using Adaptive Inner-Front Level Set Method (AIFLSM) (적응적 내부 경계를 갖는 레벨셋 방법을 이용한 쉘 구조물의 위상최적설계)

  • Park, Kang-Soo;Youn, Sung-Kie
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.354-359
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    • 2007
  • A new level set based topology optimization employing inner-front creation algorithm is presented. In the conventional level set based topology optimization, the optimum topology strongly depends on the initial level set distribution due to the incapability of inner-front creation during optimization process. In the present work, an inner-front creation algorithm is proposed, in which the sizes, positions, and number of new inner-fronts during the optimization process can be globally and consistently identified. To update the level set function during the optimization process, the least-squares finite element method is employed. As demonstrative examples for the flexibility and usefulness of the proposed method, the level set based topology optimization considering lightweight design of 3D shell structure is carried out.

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2D continuum viscodamage-embedded discontinuity model with second order mid-point scheme

  • Do, Xuan Nam;Ibrahimbegovic, Adnan
    • Coupled systems mechanics
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    • v.7 no.6
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    • pp.669-690
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    • 2018
  • This paper deals with numerical modeling of dynamic failure phenomena in rate-sensitive brittle and/or ductile materials. To this end, a two-dimensional continuum viscodamage-embedded discontinuity model, which is based on our previous work (see Do et al. 2017), is developed. More specifically, the pre-peak nonlinear and rate-sensitive hardening response of the material behavior, representing the fracture-process zone creation, is described by a rate-dependent continuum damage model. Meanwhile, an embedded displacement discontinuity model is used to formulate the post-peak response, involving the macro-crack creation accompanied by exponential softening. The numerical implementation in the context of the finite element method exploiting the second-order mid-point scheme is discussed in detail. In order to show the performance of the model several numerical examples are included.

Direct Finite Element Model Generation using 3 Dimensional Scan Data (3D SCAN DATA 를 이용한 직접유한요소모델 생성)

  • Lee Su-Young;Kim Sung-Jin;Jeong Jae-Young;Park Jong-Sik;Lee Seong-Beom
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.143-148
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    • 2006
  • It is still very difficult to generate a geometry model and finite element model, which has complex and many free surface, even though 3D CAD solutions are applied. Furthermore, in the medical field, which is a big growth area of recent years, there is no drawing. For these reasons, making a geometry model, which is used in finite element analysis, is very difficult. To resolve these problems and satisfy the requests of the need to create a 3D digital file for an object where none had existed before, new technologies are appeared recently. Among the recent technologies, there is a growing interest in the availability of fast, affordable optical range laser scanning. The development of 3D laser scan technology to obtain 3D point cloud data, made it possible to generate 3D model of complex object. To generate CAD and finite element model using point cloud data from 3D scanning, surface reconstruction applications have widely used. In the early stage, these applications have many difficulties, such as data handling, model creation time and so on. Recently developed point-based surface generation applications partly resolve these difficulties. However there are still many problems. In case of large and complex object scanning, generation of CAD and finite element model has a significant amount of working time and effort. Hence, we concerned developing a good direct finite element model generation method using point cloud's location coordinate value to save working time and obtain accurate finite element model.

Thermal Crack Creation Process in an Automotive Brake Disk (자동차 브레이크 디스크의 열 균열 생성)

  • Ahn, S.;Lee, B.;Cho, C.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.143-147
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    • 2000
  • This describes thermal crack creation process in automotive disks. Thermal cracks have been serious defects which induced disastrous accidents during traveling. The thermal cracks must be regularly eye-inspected. The cracks have been experimentally analysed; but they were not reported by analytic means yet. This paper proposed thermal crack creation process by a computer simulation which enlightened how to investigate thermal crack by cheap means. We explained the disk thermal crack creation and calculated stress intensity factor of an assumed surface crack in an automotive disk.

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Topology Optimization of Shell Structures Using Adaptive Inner-Front(AIF) Level Set Method (적응적 내부 경계를 갖는 레벨셋 방법을 이용한 쉘 구조물의 위상최적설계)

  • Park, Kang-Soo;Youn, Sung-Kie
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.157-162
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    • 2007
  • A new level set based topology optimization employing inner-front creation algorithm is presented. In the conventional level set based topology optimization, the optimum topology strongly depends on the initial level set distribution due to the incapability of inner-front creation during optimization process. In the present work, in this regard, an inner-front creation algorithm is proposed. in which the sizes. shapes. positions, and number of new inner-fronts during the optimization process can be globally and consistently identified by considering both the value of a given criterion for inner-front creation and the occupied volume (area) of material domain. To facilitate the inner-front creation process, the inner-front creation map which corresponds to the discrete valued criterion of inner-front creation is applied to the level set function. In order to regularize the design domain during the optimization process, the edge smoothing is carried out by solving the edge smoothing partial differential equation (PDE). Updating the level set function during the optimization process, in the present work, the least-squares finite element method (LSFEM) is employed. As demonstrative examples for the flexibility and usefulness of the proposed method. the level set based topology optimization considering lightweight design of 3D shell structure is carried out.

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Optimal Design of Press-Fitted Axle Shaft Considering Stress Relief (압입축의 손상저감을 위한 최적설계 연구)

  • Ko, Jaechun;Lee, Jongsoo;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.859-864
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    • 2013
  • Creation of a stress relief groove is a fairly simple yet high-performance method. During the application of this method, it is important to consider the location and size of the groove in order to achieve better performance. Consequently, this research proposes an approach for optimizing the application of the stress relief groove method to a press-fitted assembly. In a boss design, the position and diameter of the groove are configured as design variables and the design of experiments is applied. Based on this information, a 3D model is built and analyzed using the finite element analysis software ABAQUS. Meta-models are created using back-propagation neural networks. Then, deterministic optimization results obtained from a genetic algorithm are compared with the results of the finite element analysis. The temperature sensitivity of the optimized model is analyzed, and finally, reliability-based design optimization is conducted for enhancing the design quality.

A Study on Central Bursting Defects in Forward Extrusion by the Finite Element Method (유한요소법을 이용한 전방압출공정의 내부결함에 관한 연구)

  • Kim, T.H.;Lee, J.H.;Kwon, H.H.;Kim, B.M.;Kang, B.S.;Choi, J.C.
    • Transactions of Materials Processing
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    • v.1 no.1
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    • pp.66-74
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    • 1992
  • According to the variation of hydrostatic pressure on the central axis of deformable material, the V-shaped central bursting defect may be created in extrusion or drawing processes. The process factors which affect the generation of defects are semi-angle of die, reduction ratio of cross-sectional area, friction factor, material properties and so on. The combination of these factors can determine the possibility of defect creation and the shape of various round holes which have been created inside already. By the rigid plastic finite element method, this paper describes the observations of change in shape of round holes with process conditions such as semi-angle of die, reduction ratio of cross-sectional area and friction factor at the non-steady state of axisymmetrical extrusion process when the round hole is already existed inside the original billet. Also, the effects of process factors are investigated to prevent the possible defects.

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Fiber reinforced concrete properties - a multiscale approach

  • Gal, Erez;Kryvoruk, Roman
    • Computers and Concrete
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    • v.8 no.5
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    • pp.525-539
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    • 2011
  • This paper describes the development of a fiber reinforced concrete (FRC) unit cell for analyzing concrete structures by executing a multiscale analysis procedure using the theory of homogenization. This was achieved through solving a periodic unit cell problem of the material in order to evaluate its macroscopic properties. Our research describes the creation of an FRC unit cell through the use of concrete paste generic information e.g. the percentage of aggregates, their distribution, and the percentage of fibers in the concrete. The algorithm presented manipulates the percentage and distribution of these aggregates along with fiber weight to create a finite element unit cell model of the FRC which can be used in a multiscale analysis of concrete structures.

Fracture Behavior of a Ductile Layer Sandwiched by Stiff Substrates;Finite Element Analysis (강성모재에 끼워진 얇은 연성층의 파괴거동;유한요소해석)

  • Kim, Dong-Hak;Gang, Gi-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.2078-2086
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    • 1999
  • Fracture behaviors of an interface crack in a ductile layer sandwiched by rigid substrates are analyzed by finite element method. Several fracture mechanisms and the corresponding criteria are examined. And the crack growth behavior and fracture toughness are predicted. As the results, various crack growth procedures such as the crack jump to the other interface on the opposite side, the creation of a new crack far from the initial crack front, and the asymmetric relation of fracture toughness vs. mode mixity ($J_c$-$\Phi$) can be successfully explained.