• Title/Summary/Keyword: Finite Deformation

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Prediction of Rolling Texture for Mg Alloy AZ31B Sheet using Finite Element Polycrystal Model (유한요소 다결정 모델을 이용한 마그네슘 합금 AZ31B 판재의 압연 집합 조직 예측)

  • Won S. Y.;Kim Y. S.;Na K. H.;Takahashi Hiroshi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.72-82
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    • 2004
  • The deformation mechanism of hexagonal close-packed materials is quite complicate including slips and twins. A deformation mechanism, which accounts for both slip and twinning, was investigated for polycrystalline hop materials. The model was developed in a finite element polycrystal model formulated with initial strain method where the stiffness matrix in FEM is based on the elastic modulus. We predicted numerically the texture of Mg alloy(AZ31B) sheet by using FEM based on crystal plasticity theory. Also, we introduced the recrystallized texture employed the maximum energy release theory after rolling. From the numerical study, it was clarified that the shrink twin could not be the main mechanism for shortening of c-axis, because the lattice rotation due to twin rejects fur c-axis to become parallel to ND(normal direction of plate). It was showed that the deformation texture with the pyramidal slip gives the ring type pole figure having hole in the center.

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Finite Element Analysis of Densification Behavior during Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정 시 치밀화의 유한요소해석)

  • Yoon, Seung-Chae;Quang, Pham;Chun, Byong-Sun;Lee, Hong-Ro;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.13 no.6 s.59
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    • pp.415-420
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    • 2006
  • Nanostructured metallic materials are synthesized by bottom-up processing which starts with powders for assembling bulk materials or top-down processing starting with a bulk solid. A representative bottom-up and top-down paths for bulk nanostructured/ultrafine grained metallic materials are powder consolidation and severe plastic deformation (SPD) methods, respectively. In this study, the bottom-up powder and top-down SPD approaches were combined in order to achieve both full density and grain refinement without grain growth, which were considered as a bottle neck of the bottom-up method using conventional powder metallurgy of compaction and sintering. For the powder consolidation, equal channel angular pressing (ECAP), one of the most promising method in SPD, was used. The ECAP processing associated with stress developments was investigated. ECAP for powder consolidation were numerically analyzed using the finite element method (FEM) in conjunction with pressure and shear stress.

A Finite Element Analysis of Non-Isothermal Sheet Metal Forming Process (비등온 박판 성형공정의 유한요소해석)

  • ;Wagoner, R. H.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1119-1128
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    • 1990
  • A numerical method for analyzing non-isothermal, rigid-viscoplastic deformation problems has been presented. As an application, a stretch forming of sheet metals, including temperature effect, has been analyzed by a three-dimensional finite element method. Bishop`s step-wise decoupled method is adopted to solve thermomechanical coupling between deformation and heat transfer. Using the method, the effect of temperature on strain distribution during stretch forming is investigated. By comparison of the non-isothermal results with isothermal analysis, the importance of including temperature effects in the analysis of metal forming problems is emphasized. The predicted results were in good agreement with the existing experimental measurements at the different punch temperatures and dome heights investigated. It is also found that any increase of the punch temperature appeared to postpone the strain localization process by lowering the peak strain in the critical punch-sheet contact region and by normalizing strain distribution within the specimen.

A Study on Contact Deformation of Automotive Door Weatherstrip Using Non-linear Finite Element Method (비선형 유한요소법을 이용한 자동차 도어 웨더스트립의 접촉변형에 관한 연구)

  • Kim Byung Soo;Moon Byung-Young;Kim Kwang-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.1-7
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    • 2005
  • In vehicle door system, weatherstrip seals protect passengers form noise, dust, rain and wind out of the vehicle. The higher efficient a weatherstrip is, the more durable it is in contact between the door and body frame. In this study, nonlinear finite element(FE) analysis is performed to obtain cauchy-stresses, displacements and reaction forces of the weatherstrip. Mechanical properties of the weatherstrip is obtained by uniaxial tension test. The MARC which is a commercial software for the nonlinear analysis of a flexible FE model is used. Twenty-one cases of the FE model are developed by using Ogden-foam formulation. In the results of nonlinear FE analysis, the most valuable deformation of the weatherstrip occurred when displacement control value reaches 7.2mm. Severe deformation is observed as the displacement control value become more increased. When the weatherstrip is designed, it would be considered that the displacement value of the weatherstrip has to be less than 7.2mm.

Numerical analysis of thermal post-buckling strength of laminated skew sandwich composite shell panel structure including stretching effect

  • Katariya, Pankaj V.;Panda, Subrata Kumar
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.279-288
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    • 2020
  • The computational post-buckling strength of the tilted sandwich composite shell structure is evaluated in this article. The computational responses are obtained using a mathematical model derived using the higher-order type of polynomial kinematic in association with the through-thickness stretching effect. Also, the sandwich deformation behaviour of the flexible soft-core sandwich structural model is expressed mathematically with the help of a generic nonlinear strain theory i.e. Green-Lagrange type strain-displacement relations. Subsequently, the model includes all of the nonlinear strain terms to account the actual deformation and discretized via displacement type of finite element. Further, the computer code is prepared (MATLAB environment) using the derived higher-order formulation in association with the direct iterative technique for the computation of temperature carrying capacity of the soft-core sandwich within the post-buckled regime. Further, the nonlinear finite element model has been tested to show its accuracy by solving a few numerical experimentations as same as the published example including the consistency behaviour. Lastly, the derived model is utilized to find the temperature load-carrying capacity under the influences of variable factors affecting the soft-core type sandwich structural design in the small (finite) strain and large deformation regime including the effect of tilt angle.

Bending behavior of laminated composite plates using the refined four-variable theory and the finite element method

  • Bouazza, Mokhtar;Becheri, Tawfiq;Boucheta, Abderrahmane;Benseddiq, Noureddine
    • Earthquakes and Structures
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    • v.17 no.3
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    • pp.257-270
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    • 2019
  • The purpose of this work is to analyze the bending behavior of laminated composite plates using the refined fourvariable theory and the finite element method approach using an ANSYS 12 computational code. The analytical model is based on the multilayer plate theory of shear deformation of the nth-order proposed by Xiang et al 2011 using the theory principle developed by Shimpi and Patel 2006. Unlike other theories, the number of unknown functions in the present theory is only four, while five or more in the case of other theories of shear deformation. The formulation of the present theory is based on the principle of virtual works, it has a strong similarity with the classical theory of plates in many aspects, it does not require shear correction factor and gives a parabolic description of the shear stress across the thickness while filling the condition of zero shear stress on the free edges. The analysis is validated by comparing results with those in the literature.

Reliability analysis of laminated composite shells by response surface method based on HSDT

  • Thakur, Sandipan N.;Chakraborty, Subrata;Ray, Chaitali
    • Structural Engineering and Mechanics
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    • v.72 no.2
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    • pp.203-216
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    • 2019
  • Reliability analysis of composite structures considering random variation of involved parameters is quite important as composite materials revealed large statistical variations in their mechanical properties. The reliability analysis of such structures by the first order reliability method (FORM) and Monte Carlo Simulation (MCS) based approach involves repetitive evaluations of performance function. The response surface method (RSM) based metamodeling technique has emerged as an effective solution to such problems. In the application of metamodeling for uncertainty quantification and reliability analysis of composite structures; the finite element model is usually formulated by either classical laminate theory or first order shear deformation theory. But such theories show significant error in calculating the structural responses of composite structures. The present study attempted to apply the RSM based MCS for reliability analysis of composite shell structures where the surrogate model is constructed using higher order shear deformation theory (HSDT) of composite structures considering the uncertainties in the material properties, load, ply thickness and radius of curvature of the shell structure. The sensitivity of responses of the shell is also obtained by RSM and finite element method based direct approach to elucidate the advantages of RSM for response sensitivity analysis. The reliability results obtained by the proposed RSM based MCS and FORM are compared with the accurate reliability analysis results obtained by the direct MCS by considering two numerical examples.

Deformation History of Product during Forward Extrusion Process (전방압출 공정에서 제품 변형 이력)

  • 박용복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.76-79
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    • 1999
  • The study has been performed for the relation between die and product in forward extrusion by the experiment. Strains of the die have been given by the simple experiment using the strain gauge located at the outer surface of the die and the history of the deformation of the die and product is given by the experiment and Lame's formula. The inner pressure of the die causes the deformation of die that affects the accuracy of dimension and shape of product. The product with accurate dimension and shape can be obtained by analysing elastic deformation of the die during process. The deformation of the die during metal forming process has been usually predicted by the experience of industrial engineer or finite element analysis. But it is difficult to predict the dimension of product at unloading and ejected states. The study has given useful results for the deformation history of the die and product through the experiment and Lame's formula at forward extrusion for solid cylinder and can be applied to the die design for product with accurate dimension.

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A Fundamental Study on the Welding Deformation of Plate by Using F.E.M. (유한요소법에 의한 평판의 용접 변형에 관한 기초적 연구)

  • 방한서;고민성;방희선
    • Journal of Ocean Engineering and Technology
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    • v.11 no.4
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    • pp.1-6
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    • 1997
  • When structures are constructed by welding, heat conduction brings welding deformation. This is accompanied by complicated mechanical phenomenon such as material nonlinear and geometric nonlinear behavior. Hitherto, the research of welding deformation has been accomplished by an analytical method and experimental data in Korea. In this paper, the computer program by F.E.M.(finite element method) which could analyze the deformation of thin plate considering phenomena(both material and geometric nonlinear behavior) has been developed and verified. The production mechanism and characteristics in the welding deformation of plate are studied by the results.

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Thermal Deformation Analysis of Exhaust Manifold for Turbo Diesel Engine in Consideration of Flange Design (터보 디젤 엔진용 배기매니폴드의 열변형 해석)

  • Kim, Beom-Keun;Lee, Eun-Hyun;Choi, Bok-Lok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.338-343
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    • 2007
  • Thermal deformation of cast iron exhaust manifold for turbo diesel engine is investigated by finite element analysis (FEA). The FE model included the temperature dependent material properties as well as the interactions between exhaust manifold, cylinder head and fasteners. It also considers the sliding behavior of the flanges of exhaust manifold on cylinder head when either expansion or contraction of the exhaust manifold exceeds the fastener pretension. The result of analysis revealed that remarkable thermal deformation along the longitudinal direction. Compressive plastic deformation at high temperature remained tensile stress in manifold and resulted in longitudinal contraction at ambient temperature. The amount of contraction at each fastener position was predicted and compared with experimental results. Analysis results revealed that the model predicted deformation qualitatively, but more elaborated cyclic hardening behavior would be necessary to predict the deformation quantitatively.