• 제목/요약/키워드: Finishing Process

검색결과 785건 처리시간 0.026초

자기전해복합경면가공의 개발에 관한 연구(제 1보) -전해공정에 미치는 자기장의 영향- (Development of The Magnetic -Electrolytic-Abrasive Polishing (MEAP) (1st) -Effect of magnetic field on electrolytic finishing process-)

  • 김정두
    • 한국생산제조학회지
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    • 제4권3호
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    • pp.25-30
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    • 1995
  • A new finishing process, magnetic-electrolytic-abrasive polishing(MEAP), combining Lorentz' force effect in the traditional electrolytic finishing process was developed to realize the high efficiency as well as high surface quality of finishing . The paper describes the theoretical basis about the modification of electrolytic ions motion by the magnetic field. The effect of magnetic field on the electrolytic process was discussed was and analyzed from the result of model test.

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도전성 탄성공구를 이용한 금형연마 특성에 관한 연구 (A Study on Characteristics of Die Finishing Using Conductive Elastic Tool)

  • 황찬해;임동재;정해도
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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STS 304 파이프 내면의 자기연마법에 있어서 WA-BF-Fe 자성입자가 표면거칠기에 미치는 영향 (Study on Surface Roughness due to WA-BF-Fe Grain for Internal Magnet-abrasive Finishing Apparatus of STS 304 Pipe)

  • 김용수;정윤중;김희남;김순채;배재만
    • 한국안전학회지
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    • 제16권3호
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    • pp.35-40
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    • 2001
  • An internal finishing process applying Magnetic Abrasive Finishing (MAF) was proposed to produce smooth inner surfaces of tubes at a high rate. Since this process uses the tube rotation system, it has been considered applicable only to tubes which are rotatable at high speeds. Here development of the stainless tube(STS 304) rotation system to extend the scope of the application of the internal finishing process applying MAF was made. By the stainless tube(STS 304) rotation system, the abrasive magnetically attracted by the poles is rotated along the inner surface of the tube by magnetic force together with fixed poles, finishing the inner surface of the tube. The main results obtained are as follows : 1) The magnet abrasive finishing minimized influence due to external force because non-contact finishing, 2) The profile of surface roughness decreased very good in 11.4m/min range because abrasive size and speed, 3) The profile of surface roughness by flux density decreased in finishing speed 28m/min, 4) The profile of surface roughness by fled rate decreased in 0.16mm/rev and 0.18mm/rev.

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실내 공기질을 고려한 마감자재 선정 프로세스 연구 -공동주택을 중심으로- (A Finish Material Management Process for Indoor Air Quality -Focused on Apartment Buildings-)

  • 권기덕;이동훈;이성호;정기;김선국
    • KIEAE Journal
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    • 제10권6호
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    • pp.123-130
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    • 2010
  • Indoor air quality has attracted great attention in recent years and thus the importance of managing finishing materials in terms of pollutant source control is being emphasized. Managing the finishing material at the design stage maximizes the efficiency of IAQ control at the following construction stage. However, there are insufficient investigations on the application of a specific finishing material management process, a database management system or a finishing material management process network. As a result, the main purposes of this study comprise comprehensive evaluation of IAQ performance from the selected finishing materials and auxiliary materials, application of the material management system basing on the types and characteristics of toxic substances generated from the indoor finishing materials, investigation of IAQ evaluation standard, and the overall IAQ evaluation method for the design parts. The result of this study will be the basic data to construct DBMS for management of finishing materials with respect to IAQ.

비접촉식 표면연마를 통한 디버링 효과 향상에 관한 연구 (A Study on Improving Deburring Efficiency Using Non-Contact Finishing Process)

  • 이정희;곽재섭
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.74-80
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    • 2022
  • The surface status of a workpiece determines its functionality, product quality, and manufacturing costs. Thus, several finishing technologies have been widely investigated and applied to improve surface characteristics. In this study, rotational electro-magnetic abrasive finishing (REMAF) was suggested as a non-contact finishing process to achieve high geometric precision. To verify the effects of the REMAF process on burr removal on the surface of Al6061, experiments were conducted using the Taguchi method. Based on the experimental results analyzed by the S/N ratio and ANOVA, the optimal conditions were defined as A3B2C3D3 that corresponded to 1,800 rpm of rotational speed, 1.5 kg of abrasive particle weight, 0.7 mm of abrasive diameter, and 15 min of working time. In addition, the particle weight was a key attribute for deburring, whereas the working time was less effective.

사출금형 사상공정의 체계화 (Systematic Finishing Process of Injection Molds)

  • 박민수;김민태;이해성;주종남
    • 한국정밀공학회지
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    • 제21권10호
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    • pp.50-56
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    • 2004
  • Finishing is the final process in molds manufacturing and consumes much process time. Also, it influences on surface quality of molds. But, there are few systematic methods to control the process. In this work, basic experiments were carried out to study the machining characteristics of the finishing tools. From the experiments, critical surface roughness and wear coefficient are suggested to reduce the number of finishing steps and to plan a systematic finishing procedure. Comparison experiments were carried out between the expert's method and the new method, which is based on the results of this research. From the experiments, it is verified that the systematic method takes less time and generates less form error in the machined surface than the worker's method.

드래그 피니싱 공정 기반 폴리싱 연마제를 이용한 초경 드릴 및 서멧 리머 공구의 가공 평가 (Machining Evaluation of Carbide Drill and Cermet Reamer Using Polishing Media Based on Drag Finishing Process)

  • 하정호;사민우
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.23-30
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    • 2022
  • After drilling, reaming is required to process a workpiece for obtaining an excellent surface quality. In general, a cermet is defined as a "composite of a ceramic hard phase and metal-bonded phase." Cermets have excellent abrasion resistance, thermal resistance, and performance in finishing operations that require surface roughness and processing precision. However, although cermets have significant advantages, research on them is insufficient. In this study, workpiece SM45C was machined using drills and cermet reamers. The cermet reamer was processed for drag finishing for 0, 4, and 6 min. The experimental results showed the effects of drag finishing on surface roughness and dimensional accuracy.

자기연마법을 이용한 금형면의 다듬질 가공자동화 연구 (A Study on Automatic Finishing for Die & Mold Surface Using Magnetic Abrasive Polishing)

  • 이용철;안제정박;중천위웅
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.97-101
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    • 1995
  • This paper describes a new surface finishing process which uses magnetic abrasive polishing. This is applied to automatic finishing of die & mold surface. Nowadays, most of die & mold meanufaturing procedures have been automated by the introduction of NC machine tool and CAD/CAM system. But the surface finishing of die & mold must be done by hand work of well-skilled workers. Though many attempts were tried in the past 15 years to eliminate this hand work, the automatic finishing of die & mold surface with 3D curvature has not been achieved yet. New magnetic abrasive finishing process is thought as one of the possible methods for the automation of 3D surface finishing. In order to improve the grindability of the method, ultra-high speed and 5-axis machining was introduce. The magnetic abrasive polishing which has adopted these methods was confirmend to improve the efficiencyof die & mold surface finishing.

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런아웃의 양에 따른 잔류 부피의 변화 (Remaining volume after smoothing(RVAS) variation according to runout)

  • 김민태;이해성;제성욱;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1248-1252
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    • 2005
  • Mold-manufacturing process consists of machining and finishing process that are strongly related in each other. But there are few studies about mold-manufacturing process to control those two processes simultaneously. Especially, runout distorts the machined surface from expected so it changes the finishing process and mold-manufacturing time. In this work, basic analyses and experiments were carried out to study RVAS variation according to runout in HSM. To perform those analyses, firstly surface generation analysis was done including runout in ball end milling and then the RVAS that could relate machining and finishing process was proposed. And the optimal finishing process in HSM according to RVAS was also proposed. Through experiment runout occurrence and above analyses were verified.

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