• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.11
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• pp.41-46
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• 2019

The purpose of this study is to examine and propose a high quality blade manufacturing method by applying ELID grinding technology to machining the tungsten carbide blade edge for MLCC sheet cutting. In this study, experiments are performed according to the abrasive type of grinding wheel, grinding method and grinding direction using the non-stop continuous dressing ELID grinding technology. By comparing and analyzing the chipping phenomena and surface roughness of both the blade grinding surface and the processed surface, a method for machining the tungsten carbide blade for cutting MLCC sheet is proposed. From the analysis of the surface roughness and chipping phenomena, it is confirmed that the use of diamond abrasive is advantageous for the blade machining. In addition, it succeeds in the machining of $6{\mu}m$ fine blade without any chipping, by using the grinding wheel #4000 with the diamond abrasive.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.9
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• pp.76-83
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• 2021

This study examines the characteristics of spraying conditions based on the change in standoff distance during fine particle spraying while measuring the surface roughness, maximum depth, and maximum width of the sprayed surface. The processing shape of the sprayed surface is analyzed to understand the effects of injection pressure, nozzle diameter, standoff distance, processing shape, processing cycle, processing speed, and injection particles, which are the main factors of fine particle injection processing. Based on the derived characteristics, we attempt to determine the interrelationships of these major factors. The standoff distance is set as a variable factor and a spray machining experiment using a hexagonal shape (from among polygons) instead of square and circular shapes is conducted. Results reveal that research on the characteristics of spraying conditions could be expanded based on changes in the shapes of workpieces.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.999-1002
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• 2002

In this research, the mechanism of micro-ECM was investigated with potentiodynamic method and the optimal condition for micro-ECM was selected by voltage-current-time curve with potentiostatic method. From the experimental result. it was confirmed that anodic voltage curve could be used very effectively for determining the optimal condition of micro-ECM, and the micro part which has extremely fine surface could be fabricated by use of micro-ECM with point electrode method.

• Journal of the Korean Professional Engineers Association
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• v.22 no.2
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• pp.10-18
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• 1989

New Materials such as fine ceramics have attracted much attention as structural materials. The industrial needs of machining such materials will be emphasized more and more in the future. The objective of this study is to supply useful knowledges for improvement by cooled cutting of sintered diamond tool. This study treats with experimental analysis of tool wear, surface roughness and thermal stress which will lead to the machinability of fine ceramics.

• Composites Research
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• v.30 no.1
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• pp.35-40
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• 2017

In this study, natural fiber composites including flax fiber reinforcement was manufactured. It was tried to find optimum design of drill and machining factor for minimizing the damage during hole machining in natural fiber composites. Taguchi optimization was used for minimizing the number of experiments and evaluation of the effect of machining factor during hole machining in natural fiber composites. The experimental results indicate that the newly designed drill distributes cutting resistance well and minimizes surface roughness and produces fine surfaces. Developed new drill has been dispersed in the cutting resistance during processing, it was possible to obtain the smooth hole surface. Also, it was found that optimal rotational speed and feed rate of drill for hole machining.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.3
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• pp.109-114
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• 2016

This study presents the optimal hardness range for a coated layer of a workpiece when the diamond tool cuts the corner-cube pattern on the coated plates using an ultra-precision diamond-turning machine. Two kinds of coated plates, which have the hardness range of 211~328 Vickers hardness, are used on the first experiments. The form accuracy for the corner-cube pattern could be achieved through the following experiments using the accumulated thin copper plates in second experiments, having optimal 265~275 Vickers hardness based on the basic first experiments without tool wear. When the number of machining adjustments was increased to seven times, having machining depth was reduced successively in second experiment, a fine surface could be achieved without tool wear.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.1
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• pp.43-49
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• 2003

In this study, micro electrochemical machining method was introduced for accomplishment the fabrication technology of functional parts and smart structures using the Ni-Ti shape memory alloy. From the experimental result, the micro part which has very fine surface could be achieved by use of micro electrochemical process with point electrode method. Concretely, the optimal performance of micro electrochemical process in Ni-Ti SMA was obtained at the condition of approximately 100% of current efficiency and high frequency pulse current. That is, much finer surface integrity and shape memory effect can be obtained at the same condition mentioned above.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.1009-1014
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• 1997

The small material removal rate of elastic emission machinong (EEM) becomes a serious problem due to using fine powder particles for obtaining finished of high quality. If a cylindrical polyurethane-wheel is used as a tool for accelerating powder particles, the efficiency of machining may be increased through enlarging the machining regionand increasing the surface velocity of the wheel. If these analyicl results are compared with experimental ones, characteristics of EEM using polyurethan-wheel can be clarified. In this study, effects of EEM using cylindrical polyurethane-wheel on the surface roughness and the material removal rate were verified through polishing of the brittle material under various conditions. The high-efficient polishing of silicon wafer has been also carried out using this method.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.3
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• pp.713-723
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• 1995

In intelligent machine tools, a computer based control system, which can adapt the machining parameters in an optimal fashion based on sensor measurements of the machining process, should be incorporated. In this paper, the technology for adaptively optimizing the cutting conditions to maximize the material removal rate in face milling operations is proposed using the exterior penalty function method combined with multilayered neural networks. Two neural networks are introduced ; one for estimating tool were length, the other for mapping input and output relations from experimental data. Then, the optimization of cutting conditions is adaptively implemented using tool were information and predicted process output. The results are demonstrated with respect to each level of machining such as rough, fine and finish cutting.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.5
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• pp.1-6
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• 2005

Machining is a one of the broadly used manufacturing process to produce the parts, products and various molds and dies. The environmental impact due to aerosol generation via atomization process is a major concern associated with environmental consciousness. This paper presents the experimental results to analyze the characteristics of cutting fluid aerosol generation in grinding process. Experimental results show that the generated fine aerosol which particle size less than 10micron appears near worker's breath zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This quantitative analysis can be provided the basic knowledge f3r further research for environmentally conscious machining technology developments.