• Title/Summary/Keyword: Fine lightweight aggregates

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A STUDY ON THE PROPERTIES OF HARDENED CEMENT MORTAR MIXED WITH WASTE INCINERATED ASH (쓰레기 소각재를 혼입한 시멘트 경화체의 특성에 관한 연구)

  • 이승한;정용욱;한형섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.190-195
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    • 1997
  • The purpose of this study was to use daily waste incinerated ash, which was reclaimed worthlessly, as substitutes of fine aggregates in concrete. Various kinds of admixture was utilized to strengthen the cement mortar mixed with waste incinerated ash, and altered the curing condition to diminish the rate of expansion. By the results of this experiment, it was possible to produce the lightweight concrete, charactered with the gravity below 1.5 and over 160kg/$\textrm{cm}^2$ compressive strength by replacing all fine aggregates with waste incinerated ash. It was also observed that the low temperature curing condition, lessoned gas exhausts, was effective to increase the strength of cement mortar.

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An Experimental Study on The Thermal Conductivity of Concrete with lots of Porous (다공극을 갖는 콘크리트의 열전도성에 관한 실험적 연구)

  • Baek, Ji-Won;Kim, Se-Hwan;Park, Young-Shin;Jeon, Hyun-Kyu;Seo, Chee-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.103-104
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    • 2012
  • Lately, minimize of the heat loss and fuel consumption when heating so that suggested ways to reduce carbon emissions as a measures to reduce for increase of carbon emission and find a way to apply highly insulated concrete as the measures. In this study, as a comparative experiments on heat conduction of concrete with lots of porous, thermal conductivity of concrete using foamed, polystyrene beads, lightweight aggregates, air-entraining agent and concrete using crushed stone measure and thermal conductivity of concrete with lots of porous compare and evaluate.

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Effect of pumice powder and artificial lightweight fine aggregate on self-compacting mortar

  • Etli, Serkan;Cemalgil, Selim;Onat, Onur
    • Computers and Concrete
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    • v.27 no.3
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    • pp.241-252
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    • 2021
  • An experimental program was conducted to investigate the fresh properties, mechanical properties and durability characteristics of the self-compacting mortars (SCM) produced with pumice powder and Artificial Lightweight Fine Aggregate (aLWFA). aLWFA was produced by using fly ash. A total of 16 different mixtures were designed with a constant water-binder ratio of 0.37, in which natural sands were partially replaced with aLWFA and pumice powder at different volume fractions of 5%, 10% and 15%. The artificial lightweight aggregates used in this study were manufactured through cold bonding pelletisation of 90% of class-F fly ash and 10% of Portland cement in a tilted pan with an ambient temperature and moisture content. Flowability tests were conducted on the fresh mortar mixtures beforehand, to determine the self-compacting characteristics on the basis of EFNARC. To determine the conformity of the fresh mortar characteristics with the standards, mini-slump and mini-V-funnel tests were carried out. Hardened state tests were conducted after 7, 28 and 56 days to determine the flexural strength and axial compressive strength respectively. Durability, sorptivity, permeability and density tests were conducted at the end of 28 days of curing time. The test results showed that the pumice powder replacement improved both the fresh state and the hardened state characteristics of the mortar and the optimum mixture ratio was determined as 15%, considering other studies in the literature. In the aLWFA mixtures used, the mechanical and durability characteristics of the modified compositions were very close to the control mixture. It is concluded in this study that mixtures with pumice powder replacement eliminated the negative effects of the aLWFA in the mortars and made a positive contribution.

Preliminary Study on Development of High Strength Cement Composites at 2,000kg/㎥ of Specific Weight (단위중량 2,000kg/㎥급 고강도 시멘트 복합체 개발을 위한 기초연구)

  • Jeong, Yeon-Ung;Lim, Gwi-Hwan;Kang, Yong-Hak;Jung, Sang-hwa;Kim, Joo-Hyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.562-570
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    • 2020
  • This study explores manufacturing technology and basic properties of high strength cement composites at 2,000kg/㎥ of specific weight. It is suggested that lightweight-high strength cement composites can be produced by substituting silica sand in ulta-high performance concrete mixture with lightweight materials such as solid bubbles and lightweight fine aggregates. The 28-day compressive strengths of cement composites with solid bubbles were from 116MPa to 141MPa at below 2.0g/㎤ of unit density while the cement composites with lightweight aggregates possessed lower compressive strength and higher unit density. The specific weight calculated from mixture proportions did not have significant difference with unit density of hardened cement composites, indicating that unit density of hardened cement composites can be estimated from the specific weight in mixture proportions.

Deep learning method for compressive strength prediction for lightweight concrete

  • Yaser A. Nanehkaran;Mohammad Azarafza;Tolga Pusatli;Masoud Hajialilue Bonab;Arash Esmatkhah Irani;Mehdi Kouhdarag;Junde Chen;Reza Derakhshani
    • Computers and Concrete
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    • v.32 no.3
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    • pp.327-337
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    • 2023
  • Concrete is the most widely used building material, with various types including high- and ultra-high-strength, reinforced, normal, and lightweight concretes. However, accurately predicting concrete properties is challenging due to the geotechnical design code's requirement for specific characteristics. To overcome this issue, researchers have turned to new technologies like machine learning to develop proper methodologies for concrete specification. In this study, we propose a highly accurate deep learning-based predictive model to investigate the compressive strength (UCS) of lightweight concrete with natural aggregates (pumice). Our model was implemented on a database containing 249 experimental records and revealed that water, cement, water-cement ratio, fine-coarse aggregate, aggregate substitution rate, fine aggregate replacement, and superplasticizer are the most influential covariates on UCS. To validate our model, we trained and tested it on random subsets of the database, and its performance was evaluated using a confusion matrix and receiver operating characteristic (ROC) overall accuracy. The proposed model was compared with widely known machine learning methods such as MLP, SVM, and DT classifiers to assess its capability. In addition, the model was tested on 25 laboratory UCS tests to evaluate its predictability. Our findings showed that the proposed model achieved the highest accuracy (accuracy=0.97, precision=0.97) and the lowest error rate with a high learning rate (R2=0.914), as confirmed by ROC (AUC=0.971), which is higher than other classifiers. Therefore, the proposed method demonstrates a high level of performance and capability for UCS predictions.

Manufacturing artificial lightweight aggregates using coal bottom ash and clay (석탄 바닥재와 점토를 이용한 인공경량골재 제조)

  • Kim, Kang-Duk;Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.17 no.6
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    • pp.277-282
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    • 2007
  • The artificial lightweight aggregate (ALA) was manufactured using coal bottom ashes produced from a thermoelectric power plant with clay and, the sintering temperature and batch composition dependence upon physical properties of ALA were studied. The bottom ash (BA) had 13wt% coarse particle (>4.75mm) and showed very irregular shape so should be crushed to fine particles to be formed with clay by extrusion process. Also the bottom ash contained a many unburned carbon which generates the gas by oxidation and lighten a aggregate during a sintering process. Plastic index of green bodies decreased with increasing bottom ash content but the extrusion forming process was possible for the green body containing BA up to 40wt% whose plastic index and plastic limit were around 10 and 22 respectively. The ALA containing $30{\sim}40wt%$ BA sintered at $1100{\sim}1200^{\circ}C$ showed a volume specific density of $1.3{\sim}1.5$ and water absorption of $13{\sim}15%$ and could be appled for high-rise building and super-long bridge.

Mechanical Properties of Alkali-Activated Slag-Based Concrete Using Lightweight Aggregates (경량골재를 사용한 알칼리 활성 슬래그 콘크리트의 역학적 특성)

  • Yang, Keun-Hyeok;Oh, Seung-Jin;Song, Jin-Gyu
    • Journal of the Korea Concrete Institute
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    • v.20 no.3
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    • pp.405-412
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    • 2008
  • Six alkali-activated (AA) concrete mixes were tested to explore the significance and limitations of developing an environmental friendly concrete. Ground granulated blast-furnace slag and powder typed sodium silicate were selected as source material and an alkaline activator, respectively. The main parameter investigated was the replacement level of lightweight fine aggregate to the natural sand. Workability and mechanical properties of lightweight AA concrete were measured: the variation of slump with time, the rate of compressive strength development, the splitting tensile strength, the moduli of rupture and elasticity, the stress-strain relationship, the bond resistance and shrinkage strain. Test results showed that the compressive strength of lightweight AA concrete sharply decreased when the replacement level of lightweight fine aggregate exceeded 30%. In particular, the increase in the discontinuous grading of lightweight aggregate resulted in the deterioration of the mechanical properties of concrete tested. The measured properties of lightweight AA concrete were also compared, wherever possible, with the results obtained from the design equations specified in ACI 318-05 or EC 2, depending on the relevance, and the results predicted from the empirical equations proposed by Slate et al. for lightweight ordinary Portland cement concrete. The stress-strain curves of different concrete were compared with predictions obtained from the mathematical model proposed by Tasnimi. The measured mechanical properties of lightweight AA concrete generally showed little agreement with the predictions obtained from these equations.

Mechanical Properties of Lightweight Aggregate Concrete according to the Substitution Rate of Natural Sand and Maximum Aggregate Size (천연모래 치환율과 경량 굵은 골재 최대 크기에 따른 경량 골재 콘크리트의 역학적 특성)

  • Sim, Jae-Il;Yang, Keun-Hyeok
    • Journal of the Korea Concrete Institute
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    • v.23 no.5
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    • pp.551-558
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    • 2011
  • The effect of the maximum aggregate size and substitution rate of natural sand on the mechanical properties of concrete is evaluated using 15 lightweight aggregate concrete mixes. For mechanical properties of concrete, compressive strength increase with respect to age, tensile resistance, elastic modulus, rupture modulus, and stress-strain relationship were measured. The experimental data were compared with the design equations specified in ACI 318-08, EC2, and/or CEB-FIP code provisions and empirical equations proposed by Slate et al., Yang et al., and Wang et al. The test results showed that compressive strength of lightweight concrete decreased with increase in maximum aggregate size and amount of lightweight fine aggregates. The parameters to predict the compressive strength development could be empirically formulated as a function of specific gravity of coarse aggregates and substitution rate of natural sand. The measured rupture modulus and tensile strength of concrete were commonly less than the prediction values obtained from code provisions or empirical equations, which can be attributed to the tensile resistance of lightweight aggregate concrete being significantly affected by its density as well as compressive strength.

Study on the Modification Effect of Lightweight Aggregate using Blast Furnace Slag (고로슬래그 미분말을 이용한 경량골재의 표면개질 효과에 관한 연구)

  • Kim, Ho-Jin;Park, Sun-Gyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.111-116
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    • 2022
  • Recently, building structures tend to be super high-rise and large-scale with the development of concrete technology. When high-rise building is constructed of reinforced concrete structure, it has a disadvantage that its own weight increases. Light weight aggregate(LWA) was developed to compensate for these shortcomings. Manufacturing concrete using these light weight aggregates has the advantage of reducing the self weight of the reinforced concrete structure, but has a disadvantage in that the strength of the concrete is reduced. In this study, an experimental study was conducted to investigate the strength characteristics of hardened cement according to the presence or absence of surface coating of lightweight aggregates. As a result, in terms of compressive strength, the surface-coated lightweight aggregate exhibited higher strength than the uncoated lightweight aggregate. Also, it was considered that this is because the interfacial voids of the surface coated lightweight aggregate mixed cement hardened body were filled with blast furnace slag fine powder particles.

Development of lightweight Fly ash-Plastic Aggregate (석탄회 및 폐플라스틱을 이용한 인공경량합성골재의 개발)

  • Jo Byung Wan;Park Seung Kook;Park Jong Bin;Jansen Daniel C.
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.380-383
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    • 2004
  • The coarse and fine aggregates that make up the majority of concrete are resources. But, the raw naturals that make up concrete are our earth's resources and there is not a replenishable stock. Also industrial waste and life waste leaped into a pollution source. Therefore, as construction continue, quarries are exhausted and new sources must be discovered. The purpose of this paper is to investigate an application of recycled coal ash plastics in the construction field. The study examined the physical and mechanical properties of recycled coal ash plastics aggregate. In the results, although the absorption and specific gravity of SLAs increases slightly as the fly ash content increases, the compressive strength and modulus of elastic of concrete made with SLAs remains relatively constant when mortar type and volume fraction are also held constant. These values are always lower than natural-weight aggregate concretes.

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