• Title/Summary/Keyword: Fillet Area

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A Study on Seam Tracking and Weld Defects Detecting for Automated Pipe Welding by Using Double Vision Sensors (파이프 용접에서 다중 시각센서를 이용한 용접선 추적 및 용접결함 측정에 관한 연구)

  • 송형진;이승기;강윤희;나석주
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.60-65
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    • 2003
  • At present. welding of most pipes with large diameter is carried out by the manual process. Automation of the welding process is necessary f3r the sake of consistent weld quality and improvement in productivity. In this study, two vision sensors, based on the optical triangulation, were used to obtain the information for seam tracking and detecting the weld defects. Through utilization of the vision sensors, noises were removed, images and 3D information obtained and positions of the feature points detected. The aforementioned process provided the seam and leg position data, calculated the magnitude of the gap, fillet area and leg length and judged the weld defects by ISO 5817. Noises in the images were removed by using the gradient values of the laser stripe's coordinates and various feature points were detected by using an algorithm based on the iterative polygon approximation method. Since the process time is very important, all the aforementioned processes should be conducted during welding.

Observation of carbon sedimentation effect and soot concentration in diesel engine after intake valve modification

  • Mahmud, Md. Iqbal;Cho, Haeng Muk
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.378-384
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    • 2012
  • Higher compression ratio is required in diesel engine to ignite the fuel that leads to better efficiency. For complete combustion inside the cylinder it is important to ensure the clean air flow with free of debris and as cool as possible. In this manner, modification of intake valve arrangements is taken in to consideration importantly. In this paper, the intake valve arrangements are modified with newly designed valve mixer. It causes swirl flow of air through the intake port that mixing with the fuel followed by complete combustion. The use of valve mixer reduces the carbon sediment formation on valve fillet and its face area as the carbon particles gradually take place on it after certain running period. It therefore, helps to increase the valve lifetime. And at the same time it reduces the exhaust elements i.e. soot from the automobiles to a significant level.

A Study on the Application and Dispersion Characteristics Analysis of Surface SH-wave Mode (표면 SH파 모드의 분산특성 해석과 그 응용)

  • 이상용;박익근;윤종학;노승남;안형근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.61-65
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    • 2001
  • A new flaw detection technique using by SH angle beam method has been discussed. The SH-wave is horizontally polarized shear wave and the surface SH wave has a characteristic of traveling along near surface layer. The surface SH wave technique is valuable for the detection of fatigue cracks at fillet weld heels which cannot be detected by other ultrasonic technique such as angle beam technique and The dispersion curves of it has simple characterization. In this work, using these beneficial chraterization, quality evaluation of spot weld with ultrasonic sound intensity of SH-wave passing through nugget area of spot weld are verified experimentally.

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A Study on Tool Path Generation for Machining Impellers with 5-Axis Machining Center (5축 Machining Center를 이용한 임펠러 가공을 위한 공구경로 생성에 관한 연구)

  • 장동규;조환영;이희관;공영식;양균의
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.83-90
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    • 2004
  • This paper proposes a tool path generation method for machining impellers with 5-axis machining center. The shape of impeller is complex, being composed of pressure surface, suction surface and leading edge, and so on. The compound surface which is made of ruled surface such as pressure surface and suction surface and leading edge such as fillet surface, makes the tool path generation much complicated. To achieve efficient roughing, cutting area is divided into two region and then tool radius of maximum size that do not cause tool intereference is selected for shortening machining time. In finishing, accuracy is improved using side cutting for blade surface and point milling for leading edge.

An Automated Process Planning System for Blanking or Piercing of Irregular-Shaped Sheet Metal Products (ll) (불규칙한 형상의 박판제품에 관한 블랭킹 및 피어싱용 공정설계 시스템(II))

  • Choi, J.C.;Kim, B.M.;Kim, C.;Kim, J.H.;Kim, H.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.7
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    • pp.39-48
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    • 1997
  • This paper describes the process planning system of a computer-aided design of blanking and piercing for irregularly shaped sheet metal products. An approach to the system is based on knowledge-based rules. The process planning system is designed by considering several factors, such as the complexity of blank geometry, production feasibility of products, and punch profile complexity. Therefore this system which was implemented production feasibility check and strip layout module can carry out a process planning considering a production feasibility area of both internal and external features, a dimension of blanked hole, a coner and a fillet radius for irregualrly shaped sheet metal products and generate the strip layout in graphic froms. Knowledges for process planning are extracted from plasticity theories, handbooks, relevant references and empirical know- hows of experts in blanking companies. This provides powerful capabilities for process planning system of irregularly shaped sheet metal products.

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Design of low-noise II R filter with high-density and low-power properties (고집적, 저전력 특성을 갖는 저잡음 IIR 필터 설계)

  • Bae Sung-hwan;Kim Dae-ik
    • The KIPS Transactions:PartA
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    • v.12A no.1 s.91
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    • pp.7-12
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    • 2005
  • Scattered look-ahead(SLA) pipelining method can be efficiently used for high-speed or low-power applications of digital II R filters. Although the pipelined filters are guaranteed to be stable by this method, these filters suffer from large roundoff noise when the poles are crowded within some critical regions. An angle and radius constrained II R fille. design approach using modified Remez exchange algorithm and least squares algorithm is proposed to avoid tight pole-crowding in pipelined filters, resulting in improved frequency responses and reduced coefficient sensitivities. Experimental results demonstrate that our proposed method leads to chip area reduction by $33{\%}$ and low power by $45{\%}$ against the conventional method.

A Study on Development of High Pressure Hydrogen Injection Valve (직접분사식 고압 수소분사밸브의 개발에 관한 연구)

  • Kim, Yun-Young;Ahn, Jong-Yun;Lee, Jong-Tai
    • Transactions of the Korean hydrogen and new energy society
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    • v.11 no.3
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    • pp.107-117
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    • 2000
  • Ball poppet valve type high pressure hydrogen injection valve actuated by solenoid has been developed for the feasibility of practical use of hydrogen fueled engine with direct injection and the precise control of fuel injection ratio in hydrogen fueled engine with dual injection. The gas-tightness of ball poppet injection valve is improved by the introduction of ball-shaped valve face, valve end typed spherical pair, and valve stem with rotating blade. Ball poppet valve is mainly closed by differential pressure due to the area difference between valve fillet and pressure piston. So, it can be operated by solenoid actuator with small driving force. From the evaluation of ball poppet injection valve, it was found that the gastightness and controlment of this injection valve are better than those of injection valve had been developed before.

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Robust Design of Connecting Rod Using Variable Stress (변동 응력을 이용한 커넥팅 로드 강건 설계)

  • Lee, Seungwoo;Kim, Hangyu;Lee, Taehyun;Yang, Chulho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.6
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    • pp.716-723
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    • 2016
  • A connecting rod is a crucial part for transmitting an explosive force to the crankshaft in the engine. Stress concentration in connecting rod due to the accumulation of the repeated load may initiate micro crack and result in a crucial break down of the component. Two approaches are adopted to obtain a robust design of connecting rod. Inner and outer array matrix based on combinations of control factors and noise factors are constructed for using Taguchi method. Calculated stress results for each element of matrix are plotted in the Goodman diagram. Robust design approach by Taguchi method reduces stress concentration occurred in small end fillet area of the default model. Variable stress approach using Goodman diagram also confirms a robust design by Taguchi method.

Robust Optimal Design of Tail Geometry for Stable Water-running Robots (수면 주행 로봇의 안정성 향상을 위한 정적 꼬리 기구변수 최적화)

  • Lee, DongGyu;Jang, JaeHyung;Seo, TaeWon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.2
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    • pp.132-137
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    • 2016
  • Biomimetics involves the design of robotic platforms inspired from living creatures to achieve efficient operation under environmental conditions. A development within biomimetics involves investigating the function of a tail and applying it to robot design. This study aims to define the function of a static tail for water-running robots, and optimize its geometric and compliance parameters. The rolling angle of the tail is determined by the objective function, while the area and fillet ratio are used for geometric design and compliance parameters in the rolling and yawing directions. Repeated motion of the water-running robot's footpads at frequencies of 9 and 10 Hz is used as the operating condition. Robust design based on the Taguchi methodology is performed via orthogonal arrays. The optimized tail design derived in this study will be implemented in a robotic platform to improve steering and balancing functions in the pitching direction.

Microbiological Assessment of Home-Delivered Meals for Children from Low-income Families during Production and Delivery (결식아동을 위한 가정배달 도시락의 생산과 배달과정 중 미생물적 평가)

  • Moon, Jeong-A;Yoo, Chang-Hee;Lee, Kyung-Eun
    • Journal of the Korean Dietetic Association
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    • v.19 no.3
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    • pp.236-252
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    • 2013
  • The purpose of this study was to assess the microbiological quality of home-delivered meals during production and delivery for children from low-income families. Production flows from a facility in Seoul that provides home-delivered meals were analyzed and the time-temperature of the food was measured. Microbiological assessment was performed for the production environment, personal hygiene, and food samples at each production and delivery step based on the process approach. It took 2 hours or longer from completion of production to meal delivery. An aerobic colony count (ACC) and coliform were not detected at knives, cutting boards, and dish towels. However, ACC (at pre-preparation, preparation, and packing areas) and coliform (at the preparation area) were detected on the hands and gloves of employees. Air-borne bacterial counts varied according to day and preparation area (ND~6 CFU/plate/15 min). Food temperatures, on the completion of production and meal delivery, fell into temperature danger zones. ACC and coliform counts of raw ingredients did not decrease after pre-preparation (washing and sanitizing) for menus involving food preparation with no cook step. ACC decreased after cooking step for menus of food preparation with cook step, but the ACC of the stir-fried and seasoned dried filefish fillet on the completion of cooking was too numerous to count due to improper heating. The ACC of seasoned young Chinese cabbages (a menu with complex food preparation) increased during delivery (from 2.5 log CFU/ml to 5.0 log CFU/ml). This qualitative assessment of foodborne pathogens revealed that B. cereus was detected in vegetable and meat product menus. These results suggest time-temperature control is necessary during production and delivery and management guidelines during production of home-delivered meals are provided for safe production.