• Journal of the Korea Institute of Building Construction
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• v.18 no.6
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• pp.551-558
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• 2018

This study evaluate the fluidity and hardening properties of mortar by replacement ratio of ferronickel slag powder to estimate the applicability of ferronickel slag powder for cement replacement materials. Ferronickel slag powder was replaced by 0, 5, 10, 15 and 20% of the cement weight. In addition, blast furnace slag powder and fly ash were also used for comparing with the mixtures using ferronickel slag powder. As the test results, the micro-hydration heat of the mixture containing the ferronickel slag powder was lower than that of the mixtures containing the same amount of blast furnace slag powder and fly ash. The flow of the sample with ferronickel slag powder was relatively higher than the other mixtures. In all ages, the compressive strength of the mixture with ferronickel slag powder and fly ash was similar to that of the mix containing only fly ash. In case of drying shrinkage, the mixture containing ferronickel slag powder exhibited lower drying shrinkage than the mixture using blast furnace slag powder, and similar to the mixture containing fly ash.

• Journal of The Korean Society of Agricultural Engineers
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• v.64 no.4
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• pp.65-72
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• 2022

For sustainable development in the construction industry, blast furnace slag has been used as a substitute for cement in concrete. In contrast, ferronickel slag, which is the by-product generated during smelting to ferronickel used in the manufacturing of stainless steel and nickel alloys, has a limitation to use as a binder and an aggregate due to its expansive characteristics. Recently, stabilization technology of ferronickel slag has been improved and studies have been carried out to utilize ferronicke slag as fine aggregate in concrete. Therefore, in this study, basic mechanical properties of concrete used in ferronickel slag aggregate was evaluated. The compressive strength (24, 30, 40 MPa) and replacement rate of ferronickel slag aggregate (0, 10, 25, 50%) were considered as experimental variables. As a result of test, concrete replaced fine aggregate with 25% ferronickel slag aggregate showed superior performance in the compressive strength and flexural strength.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2019.05a
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• pp.205-206
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• 2019

This study investigated the fluidity and compressive strength properties of blast furnace slag based non-cement paste containing ferronickel slag powder to evaluate the possibility of use in for cement replacement materials. As a result, the fluidity of non-cement paste showed a higher flow as the mixing ratio of ferronickel slag powder increased. The compressive strengths similar to those of the non-cement paste using only blast furnace slag powder were obtained when 5 and 10% of ferronickel slag powder were used.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.4
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• pp.319-323
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• 2018

Ferronickel slag is a by-product from the ferronickel smelting process and it is divided into air-cooled ferronickel slag and water granulated ferronickel slag according to cooling system. The purpose of this experimental resesrch is to investigate the mechanical properties and resistance to freezing and thawing of concrete using air-cooled ferronickel slag(ACFNS) fine aggregate. For this purpose, the concrete specimens with water-cement ratio of 50% were made with ACFNS's replacement ratios of 0%, 20%, 30%, 40%, 50%, 70%, and 100% by volume of fine aggregate. It was observed from the test results that the compressive strength and static modulus of elasticity of ACFNS fine aggregate concrete were increased with increasing replacement ratio of ACFNS and the resistance to freezing and thawing of this was similar to reference concrete which had the relative dynamic modulus of elasticity of more than 90% during the freezing and thawing of 300 cycles.

• Journal of the Korean Recycled Construction Resources Institute
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• v.10 no.1
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• pp.9-14
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• 2022

Most of the existing research on ferronickel slag has focused on its potential as aggregate and fine aggregate, this study was conducted focusing on the potential of ferronickel slag powder as a concrete admixture. For concrete, which fly ash, blast furnace slag, and FSP were mixed with each 10 % type the reactivity was evaluated by applying ASTM C 1260 of the United States. As a result, compared with the control group, the expansion rate of fly ash decreased by 8.43 % and that of fine blast furnace slag powder decreased by 14.46 %, while the expansion rate of ferronickel slag decreased by 49.40 %. it was confirmed that ferronickel slag can sufficiently be replaced existing supplementary cementitious admixtures such as fly ash and blast furnace slag in terms of suppressing the reactivity of aggregates. However as a result of SEM analysis, ettringites were generated, and additional research about how it affects concrete is needed.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.3
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• pp.262-270
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• 2019

Ferronickel slag, which is an industrial byproduct, is activated by mechanochemical reaction as a nonferrous metal and can be used as an admixture. Therefore, ferronickel slag is used as a substitute resource of admixture. In this study, to evaluate the effect of mixed of ferronickel slag powder and admixture, a mortar using a mixture of ferronickel slag powder, quicklime, gypsum and calcium chloride was fabricated by vibrated and rolled manufacturing method. Strength were evaluated by flexural and compressive strength tests, and durability was evaluated by performing chlorine ion penetration resistance and chemical resistance test. When the substitution ratio of ferronickel slag powder is constant, it is considered that the mixed use of quicklime, gypsum and calcium chloride as admixtures increases the performance.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2018.05a
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• pp.93-94
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• 2018

This study investigated the compressive strength and drying shrinkage properties of mortar using ferronickel slag powder by the kinds of industrial by-product to estimate the applicability of ferronickel slag powder for cement replacement materials.

• Journal of the Korean Recycled Construction Resources Institute
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• v.8 no.1
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• pp.39-48
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• 2020

The present study investigates the chemical reaction and performance of ternary blended binders by mixing ferronickel slag. Cement was replaced using ground granulated blast furnace slag and ferronickel slag, combined up to 50% of the replacement rate. The blended cements were tested by setting times, length change, compressive strength at 1, 3, 7, 28 days. X-ray diffraction and scanning electron microscope were conducted for detecting hydration products while the MIP and microhydation heat were used for examining morphological characteristics. The results showed that by adding ferronickel slag, Pozzolanic reaction occurred, forming a dense pore structure and the effect of reducing hydration heat and dry shrinkage was also found. The compressive strength at 28 days was lower than that of 100% OPC control specimen (OSP0), but ternary blended cements showed no significant difference compared to binary blended (OSP50). If the optimal mix is derived later and used for the purpose, the potential for use as a cement binder is expected.

• Applied Chemistry for Engineering
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• v.24 no.4
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• pp.350-356
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• 2013

Dissolution of ferronickel slag depending on aging condition was studied. Ferronickel slag typically contains 54.05% $SiO_2$, 34.33% MgO, and 5.51% $Fe_2O_3$. The main structure composite was similar to Enstatite [(Mg, $Fe^{2+}$ )$SiO_3$]. Ferronickel slag aging was made in 3 months under various experimental conditions, in water, bubbling water and wetting air. The most effective aging condition was the wetting air treatment. In this condition, the dissolving concentration of Mg and Fe was 80.0% and 75.1% respectively. The XRD and SEM data revealed that the wetting air condition also showed the biggest structural damage.

• Journal of the Korean Recycled Construction Resources Institute
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• v.12 no.1
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• pp.17-24
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• 2024

The characteristics of low-heat concrete, mixed with ground blast furnace slag and ferronickel slag aggregate, were analyzed. Moreover, the applicability of this concrete for mass concrete in LNG storage tanks was examined. Initially, the study investigated the characteristics of fresh and hardened concrete. Subsequently, the temperature rising curve was obtained. Utilizing the obtained parameters from the curves, a series of thermal stress analyses for the LNG storage tank were conducted to assess the risk of cracking. The results confirmed that concrete mixtures incorporating ground blast furnace slag and ferronickel slag aggregate not only exhibited sufficient workability but also achieved a compressive strength of approximately 40 MPa within 28 days. Furthermore, the concrete demonstrated a lower terminal heat rise and a faster heat generation rate compared to low-heat Portland cement concrete. An analysis of thermal stress in various sections of the LNG tank validated a low risk of cracking.