• Title/Summary/Keyword: Feed-angle

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Cutting of Magnetic Cu Ferrite (Cu 페라이트의 절삭가공)

  • Lee, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.71-77
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    • 1999
  • In this study, Cu ferrite was machined with cermet tool to clarify the machinability. The main conclusions obtained were as follows. The tool wear becomes the smallest at the cutting speed of 90m/min with the depth of cut of 0.2mm. The surface roughness becomes larger with increasing the cutting speed and the chamfer angle. The tool with the chamfer angle of $15{\circ}$ shows the best performance. The surface roughness increases almost proportionally with the increase of the chip size. The tool wear decreases with increasing feed in the depth of cut not more than 0.2mm.

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Effects of the Helix Angle on the Burr Formation (헬릭스각이 버형성에 미치는 영향)

  • 맹민재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.68-74
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    • 2000
  • Even in a fully automated factory, many deburring operations are carried out manually . To remove or minimize the burreffectively or automatically, understanding of the burr formation which occur at the exit stage of machining is necessary. Burrs can be formed on the feed mark ridges an the edges of the machined parts in machining operations. These burrs are underirable in terms of the surface quality, the precise dimensioning of the machined parts and the safety of operators. This paper demonstrates the effectiveness of using end mill tool on minimizing the exit burr formation in machining . In particular, the experimental relationships between the size of exit burr and the cutting parameters are established in end mill machining . Methods to control the size of exit burr are then explained.

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The Spinnability of Multi-step Cylindrical Cup in Spinning Process (스피닝 공정을 이용한 다단 원형 컵 형상의 성형성에 관한 연구)

  • 박중언;한창수;최석우;김승수;나경환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1016-1020
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    • 2001
  • The spinning is a very effective manufacturing technology for short production runs in a variety of sizes and shapes, because it can form the cross-section or tubular parts various shapes. However extensive experimental and analytical research has not been carried out. In this study, and fundamental experiment was conducted to improve productivity with process parameter such as tool path, angle of roller holder(a), feed rate(v) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have and effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distribution of a multistage cup obtained by shear spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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Chip Breaking Characteristics Depending on Equivalent Effective Rake Angle in Turning (외경선삭가공시 등가유효경사각에 따른 칩절단 특성)

  • Lee, Young-Moon;Chang, Seung-Il;Sun, Jeong-Woo;Yun, Jong-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.25-31
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    • 2004
  • Machinability in metal cutting processes depends on cutting input conditions such as cutting velocity, feed rate, depth of cut, types of work material and tool shape factors. In this study, to assess chip breaking characteristics of a turning process, an equivalent oblique cutting system to this has been established. And the equivalent effective rake angle was determined using side rake angle, back rake angle and side cutting edge angle of the tool. A non-dimensional parameter, Chip breaking index(CB), was used to assess Chip breaking characteristics of chip in conjunction with the equivalent effective rake angle. In case of positive rake angles of the equivalent effective rake, the back rake angle has little effect on the chip breaking characteristics however, in case of negative ones, the side rake angle has some effect on Chip breaking characteristics.

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Spray Characteristics of Simplex Swirl Injector with Low Hydrodynamic Disturbance Generated by Pressure Fluctuation in Feed Line (축방향 압력섭동에 의해 발생되는 저주파 수력학적 교란이 단일 스월 인젝터에 미치는 영향 분석)

  • Khil, Tae-Ock;Kim, Sung-Hyuk;Kim, Hyeon-Sung;Yoon, Young-Bin
    • Journal of ILASS-Korea
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    • v.12 no.1
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    • pp.1-10
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    • 2007
  • The low frequency combustion instability phenomena generated by pressure drop oscillation such as propellant shake in feed line are studied. To generate the flowrate oscillation by the pressure pulsation up to 400Hz without flow discontinuities and cavitations, a hydrodynamic mechanical pulsator of rotating disk type was produced. Injection pressure conditions are 5, 7 and 9 bar and pressure fluctuation frequency conditions are 0, 4, 6 and 8 Hz. When the injection pressure was oscillated by a mechanical pulsator, the spray shape was pulsated regularly. During the pulsated state of the spray with a mechanical pulsator, the spray characteristics, such as spray angle and liquid film thickness in orifice exit, were measured and compared with those in steady state without a mechanical pulsator. Though the mean injection pressure was fixed in the steady and fluctuating state, there were some differences in all measured values, i.e. liquid film thickness and spray cone angle, between both states.

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Optimal design for face milling cutter by simulation

  • Kim, J.H.;Lee, B.C.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.76-85
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    • 1993
  • Based on the cutting force model, three-dimensional optimal design model was developed and optimal designed tool which is minimized cutting force is developed by computer simulation technique. In this model the objective function which is minimized resultant cutting force was used and the variables are radial rake angle, axial rake angle, lead angle of the tool. The cutting forces using conventional and optimal tools by simulation, are compared and analyzed in time and frequency domains. In time domain the cutting force of optimal tool in feed direction was more reduced and less fluctuated than that of conventional tool. Cutting forces of optimal tool in X-and Z-directions are shown a little increased than those of conventional tool. In frequency domain amplitude of insert frequency components of optimal tool in feed direction was more reduced than that of convent- ional tool. The amplitudes of insert frequency components of optimal tool in X-and Z-direction are a little increased than those of conventional tool. As the reduction of amplitude and fluctuations of the cutting force, Optimal tool is considered that tool life and surface roughness would be improved, and stable cutting would be expected.

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Optimum Vibration Angle for Transporting Granular Materials on Linear Conveyors

  • Keraita, James Nyambega
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.3-7
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    • 2008
  • Vibratory conveyors are widely used in industry to transport granular materials and products. A theoretical point mass model for vibratory conveying was studied. The results agreed well with experimental observations. The model theory included the resting, sliding and flight states of the material. Each state was considered separately when determining the equations of motion. For the coefficients of restitution, values of zero for the normal component and 0.8 for the tangential component were found to be appropriate for modeling the collisions of the granular particles with the conveying surface. The vibration angle had a large influence on the mode and rate of transport. There was an optimum vibration angle for a given set of conditions. The optimum vibration angle decreased and was better defined as the coefficient of friction increased. The results suggest the existence of an optimum dimensionless track acceleration (throw number), which does not support general industrial practice in which the track acceleration is limited when the feed cycle becomes erratic and unstable.

Effects of Dietary Vitamin C and E on Lipid Oxidation and Stability of Color in Hanwoo Steer Beef (비타민 C 및 E 급여가 한우 거세우 육의 지방산화 및 육색 안정성에 미치는 영향)

  • Chu, G.M.;Cho, H.W.;Ahn, B.H.
    • Journal of Animal Science and Technology
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    • v.46 no.4
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    • pp.635-644
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    • 2004
  • This experiment was earned out to investigate the effects of dietary vitamin C and E on lipid oxidation and stability of color in Hanwoo steer beef. Thirty seven Hanwoo steers were randomly assigned to one of four treatments. The four treatments were control(vitamin E 20IU/kg feed), vitamin C(vitamin C 0.l%/kg feed and vitamin E 20IU/kg feed), vitamin E(vitamin E 220IU/kg feed) and vitamin C plus E(vitamin C 0.l%/kg feed and vitamin E 20IU/kg feed). Hanwoo steers were fed the experimental diets for 3 months at the last finishing period and pH, color, TBARS, concentration of myoglobin, water holding capacity, reduction by heat, drip loss and purge loss of longissimus dorsi were analyzed at 1, 3, 5, 7 and 10th day of storage, respectively. pH value, Hue angle, metmyoglobin concentration, TBARS, drip loss and purge loss in longissimus dorsi were increased as the storage period elapsed. However, water holding capacity in longissimus dorsi was decreased as the storage period elapsed. The animals fed the vitamin C plus E diet were higher in pH value and oxymyoglobin concentration, and lower in metmyoglobin concentration than in those fed the other diets during the whole storage period and lowest in TBARS. TBARS and Hue angle in longissimus dorsi were 10wer(P<0.05) in the animals fed the vitamin-supplemented diets than in those fed the control diet. Reduction by heat in longissimus dorsi was higher(P<0.05) in the animals fed the diets supplemented with vitamin E or vitamin C plus E than in those fed the control diet or vitamin C-supplemented diet. According to these results, it may be concluded that feeding the diets containing 0.1% vitamin C or 220IU vitamin E per kg feed or the diet mixed 0.1% vitamin C with 220IU vitamin E to Hanwoo steers can retard lipid oxidation of longissimus dorsi and stabilize beef color.

Relationship Between Flat End-mill Shape and Geometrical Characteristics in Side Walls Generated by End-milling Process (엔드밀링 공정에 의하여 생성된 측벽의 기하학적 특성과 평엔드밀 형상 사이의 관계)

  • Kim, Kang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.95-103
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    • 2015
  • This paper presents the effects of the tool shape on the geometrical characteristics of flat end-milled side walls. A tool shape is characterized by such parameters as helix angle, number of cutting edges, and diameter. The geometrical characteristics of the side walls are represented by the surface profiles in the feed and axial directions, which are orthogonal to each other. The geometrical defects in each direction are estimated based on the instantaneous apparent cutting areas, which are represented by the interference area between the tool and workpiece and that between the cutting edge and workpiece. It is confirmed that a geometrical defect in the feed direction is formed when the tool leaves the workpiece and the curvature of the tool path changes. Defects in the axial direction are also found in the side walls, except for the defect zone in the feed direction. An up-cut using an end-mill with a steeper helix angle, a greater number of cutting edges, and a smaller diameter are thus found to improve the geometrical accuracy of end-milled side walls.

Tailings Behavior and Performance of the Tailings Return Unit of the Head-feed Combine(II) -Theoretical and Experimental Analysis of Tailing Behavior- (자탈형(自脫型) 콤바인 환원장치(還元裝置)의 환원물(還元物) 유동현상(流動現象)과 환원성능(還元性能) 개선(改善)에 관한 연구(硏究)(II) -환원물(還元物) 유동(流動)의 이론해석(理論解析)과 실험분석(實驗分析)-)

  • Cho, Y.K.;Chung, C.J.;Choi, K.H.;Park, P.K.
    • Journal of Biosystems Engineering
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    • v.16 no.2
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    • pp.133-141
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    • 1991
  • This study was undertaken to investigate the structural and configurational characteristics of the tailings return-unit in the commercially available head-feed combines and to study the aero-dynamical behavior of the tailings in the units. The mathematical model of the motion of tailings in the thrower casing was developed and the simulated trajectories for different type of units was analyzed to compare with the measured ones. The air-stream velocity profile in various locations along the tailings returning duct was measured to find the effect of configurational characteristics and blade tip speed. The results of the study are summerized as follows. 1. The ejecting angle, which is the angle between the direction of the particle velocity ejecting from the blade and the horizontal axis, was found to be about $66^{\circ}$ in both the simulation and experiment. The angle was much greater than the setting angle of actual duct of the combines studied, which were $48{\sim}56^{\circ}$. By comparison of these results, it was suggested to change duct setting angle so as to reduce the frictional force, between the duct wall and tailings, by reducing the difference between the ejecting and setting angles. 2. The velocity of the air stream in the duct was in general higher in the upper bound of the duct compared to the lower and decreased as the stream went toward the end of duct. The comparison of the tailings units among the combines studied showed a superior performance with the tapered duct having small diameter in the outlet and with greater number of thrower blade.

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