• 제목/요약/키워드: Feed material

검색결과 589건 처리시간 0.027초

AFC를 이용한 두랄루민의 최적화 가공에 관한 연구 (Study on Optimized Machining of Duralumin using AFC)

  • 강민석
    • 한국기계가공학회지
    • /
    • 제19권1호
    • /
    • pp.49-55
    • /
    • 2020
  • Studies on the optimizations of machining processes use two different methods. The first is feed control in real-time by spindle load in a machine tool. The second is feed scheduling in NC code control by material removal rate using a CAD/CAM system. Each approach possesses its respective merits and issues compared to the other. That is, each method can be complementary to the other. The purpose of the study is to improve the productivity of the bulkhead, an aircraft Duralumin structure. In this paper, acceleration or deceleration of cutting tool by spindle load data is achieved using adaptive feed control macro programming in a machine tool.

정면밀링에서 공구마멸 패턴과 메커니즘 분석에 관한 연구 (A Study on the Analysis of Tool-wear Patterns and Mechanisms in Face Milling)

  • 장성민;백승엽
    • 한국기계가공학회지
    • /
    • 제16권4호
    • /
    • pp.24-29
    • /
    • 2017
  • This paper provides an experimental analysis on the breakage of the coated tool using the face-milling cutter of the machining center due to changes in the cutting speed and the feed rate. The experimental studies were conducted using STS 304 materials and the damage to the tool was analyzed according to the change in machining time. The experiments confirmed that the cutting speed and feed rate affected the tool damage and the mechanical impact and thermal shock were determined to severely damage the tool. From the production engineering point of view, it has been experimentally investigated that the increased feed rate significantly influences the material removal rate more than the increased cutting speed.

Mercury Ion Removal Using a Packed-Bed Column with Granular Aminated Chitosan

  • JEON, CHOONC
    • Journal of Microbiology and Biotechnology
    • /
    • 제15권3호
    • /
    • pp.497-501
    • /
    • 2005
  • This study deals with the removal of mercury species using a packed-bed column with spherical aminated chitosan material. These adsorbents revealed a high adsorption capacity for mercury species. Experiments with feed solutions of 10 ppm Hg dissolved in distilled water showed an excellent removal with a sharp increase of the filter effluent concentration after a total throughput of 900 bed volumes of feed water. Up to $95\%$ desorption was reached by using 3 bed volumes of 0.01 N EDTA solution. EDTA could be recovered by means of sulfuric acid with about $75\%$ efficiency. Almost the same results were obtained in repeated sorption and desorption experiments at identical conditions. The experiments demonstrated that the sorbents possessed practically no sorption capacity for alkaline earth ions ($Ca^{2+}\;and\;Mg^{2+}$). Their influence on the sorption of mercury was negligible. In experiments with spiked tap water of the Karlsruhe Research Centre and a feed mercury concentration of 0.01 mg/l, the breakthrough of Hg was observed only after a total throughput of about 6,000 bed volumes of feed water.

최적 절삭속도및 피이드 선정 전문가 시스템 (Expert System for optimal cutting speed and feed rate selection)

  • 이건범;김연민
    • 산업공학
    • /
    • 제9권1호
    • /
    • pp.1-10
    • /
    • 1996
  • In this study, expert system for the selection of the optimal cutting speed and feed rate was developed using NEXPERT system shell. The NC system has been usually used inefficiently because the input command, which contains cutting speed, feed-rate and the depth of cut, is fixed value which depends on principally operator's experience and machining handbooks providing a guideline for applicable ranges. On the other hand, the optimal cutting conditions vary with time, and depend on tool and machine characteristics, work materials, and cost factor and so on. In this study, if cutting factors, such as, cutting method, material type, cutting depth, and tool nose radius are specified, our expert system gets the information about the standard cutting speed form the cutting speed database, and provides optimum feed rate for these cutting conditions. This cutting speed database can be updated by inputting valid cutting speed which is obtained form the practices.

  • PDF

선반 가공조건에 따른 경화처리된 A17075-T6 소재의 가공특성 변화에 관한 연구 (A Research on the Change of Cutting Characteristics in Hardened A17075-T6 Depending on Turning Conditions)

  • 이희덕;김정석;정지훈;임학진
    • 한국생산제조학회지
    • /
    • 제21권1호
    • /
    • pp.144-149
    • /
    • 2012
  • The cutting characteristics of hardened aluminum alloy A17075-T6 were investigated during turning processing. Under variation conditions of cutting speed, depth of cut, and feed rate, the characteristics of cutting force, surface roughness, and machined texture were investigated. Surface roughness became worse in proportion to the increase of the feed rate. The thickness of material alteration layer which is derived from the effect of cutting force was the biggest when feed rate 0.148mm/rev. This research confirmed that the deformed layer is dominantly dependent on the variation of feed rate.

이송모터 전류신호의 패턴특성을 이용한 밀링공구의 파손검출 (Tool Breakage Detection using Pattern Characteristics of Feed Motor Current in Milling Operations)

  • 김선호;안중환;박화영
    • 한국정밀공학회지
    • /
    • 제12권2호
    • /
    • pp.23-34
    • /
    • 1995
  • This paper is concerned with effective and reliable tool breakage detection method using pattern characteristics of feed motor current in milling operations. Correlation coefficient is derived from the feature vector of signal for two consecutive which are extracted feed motor current over three spindle revolutions. The changing pattern of correlation coefficient is continuously compared to detect tool breakage and monitor cutting conditions. This proposed monitoring scheme is not affected by different tools, friction of motion, and varying cutting conditions and material shapes. Experimental results are presented to support the proposed monitoring scheme.

  • PDF

사육기간에 따른 오리사 내 오리 생산성 분포도 조사 (Investigation of Duck Production Distribution in Duck Housing As a Function of Breeding Period)

  • 최인학
    • 한국환경과학회지
    • /
    • 제30권3호
    • /
    • pp.289-293
    • /
    • 2021
  • This study was conducted to investigate the distribution of duck production in duck housing as a function of the breeding period. The items in duck production distribution included body weight, feed intake, feed conversion ratio, and average duck production. All data were based on eight cycles (June and December, 2017; February, June, August, September, and November, 2018; February, 2019) at Farm Site 1 through 7. The most optimal results in the duck production distribution were observed at Site 1 for weight gain, feed intake, and feed efficiency. This could be explained by the fact that Site 1 was well managed in environmental improvement and sustainability. Based on these data, selective alternatives to improve duck production in duck farms are recommended as follows: first, proper management and recording of litter used as a flooring material are required, and second, continuous management such as temperature, relative humidity and ventilation is needed. Lastly, it is necessary to change duck facilities by introducing environmental management techniques. Furthermore, efforts to improve the overall facilities and management of duck breeding farms through additional field studies are needed in the future.

피삭제와 공구재종의 상관관계에 근거한 절삭조건의 최적화 (Optmization of Cutting Condition based on the Relationship between Tool Grade and Workpiece Material(I))

  • 한동원;고성림
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 춘계학술대회 논문집
    • /
    • pp.1038-1043
    • /
    • 1997
  • To adapt the neural network proess for the purpose of determination of optimal utting onditions (optimal cutting speed and feed rate), some selection strategies for the machining factors are necessary, which is considered planning cutting process. In this case, factors that have both nonlinearity and strong relationship must be selected. Although tool grade and chemical properties of workpiece material have strong effect to cutting speed, it's not easy to find a analytic relation between them. In this paper, a mathematical method for determining the optimal amount of cutting (depth of cut, feed rate) is presented by tool goemetry and heat generation during cutting process. And various tool grade and workpiece material groups ase classified based on its chemical properties. Thier chemical composition and hardness are used as input pattern for neural network learnig. The result of learning shows the relationship between tool grade and workpiece material and it is proved that it can be used as a sub-system for automatic process planning system.

  • PDF

Characteristics of Si3N4 Laser Assisted Machining according to the Laser Power and Feed Rate

  • Kim, Jong-Do;Lee, Su-Jin;Suh, Jeong
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제34권7호
    • /
    • pp.963-970
    • /
    • 2010
  • This study makes an estimate of the laser-assisted machining (LAM) of an economically viable process for manufacturing precision silicon nitride ceramic parts using a high-power diode laser (HPDL). The surface is locally heated by an intense laser source prior to material removal, and the resulting softening and damage of the workpiece surface simplify the machining of the ceramics. The most important advantage of LAM is its ability to produce much better workpiece surface quality compared to conventional machining. Also important are its larger material removal rates and longer tool life. The cutting force and surface temperature were measured on-line using a pyrometer and a dynamometer, respectively. Tool wear, chips and the surface of the workpiece were measured using optical microscopy, and the surface and fractured cross-section of $Si_3N_4$ were measured by SEM. During the LAM process, the cutting force and tool wear were reduced and oxidation of the machined surface was increased according to the increase in the laser power. Moreover, the more the feed rate increased, the more the cutting force and tool wear increased.

머시닝센터 가공에서 Al2017의 표면거칠기 특성에 관한 실험적 연구 (An Experimental Study of Al2017 on Characteristics of the Surface Roughness in Machining Center Processing)

  • 김찬영
    • 한국기계가공학회지
    • /
    • 제11권3호
    • /
    • pp.68-72
    • /
    • 2012
  • Al2017 is typical Duralumin of self-hardening aluminum alloy. It is lightweight, formability and machinability so throughout the industries have widely used automobile, electronics, semiconductor and aircraft as material. A variety of CNC machine tool processing technology, scientific principles and experience have been studied in order to increase accuracy and productivity. Using a machining center is to constant amount of side step and cutting characteristics studied changing depth of cut, revolution per minute and feed rate.