• Title/Summary/Keyword: Feed Drive

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A Study on the Thermal Stabilization Design of a New Concept Compact Machining Center (신개념 컴팩트 머시닝센터의 열적 안정화 설계에 관한 연구)

  • Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.119-124
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    • 2010
  • In this paper, thermal stabilization design of a new concept compact machining center has been investigated. A new concept machining center adopted a new X-axis as a NC rotary table. A New concept compact machining center is designed that spindle speed, feed rate and NC Rotary table speed are 12,000rpm, 60m/min and 110rpm each. The analysis is carried out by using FEM simulation Solidworks, CATIA and ANSYS. This paper is focused on the thermal deformation according to temperature distribution of a spindle system and feed drive system. Heat transfer analysis is performed according to heat source and atmosphere contact parts. As a result, this compact machining center is designed as a thermally stable structure.

Application of Linear Motor for the High-Speed Feed System of Machine Tools (초고속 이송 장치로서 리니어 모터의 적용 연구)

  • 신흥철;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.621-625
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    • 1996
  • The feed system of the machine tools is limited by the mechanical transmission elements. However, thanks to the advanced modern technology, those machines are able to equip with linear motors. In this paper, the types and application aspects of linear motor are discussed and a synchronous type of the linear motors has been applied to X-Y table for machining center. The performance shows an outstanding result in terms of the accuracy, speed and stiffness. Machine tool system with linear motors is expected to be more productive machines using linear motor in the near next years.

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Feed-Forward Approach in Stator-Flux-Oriented Direct Torque Control of Induction Motor with Space Vector Pulse-Width Modulation

  • Kizilkaya, Muhterem Ozgur;Gulez, Kayhan
    • Journal of Power Electronics
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    • v.16 no.3
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    • pp.994-1003
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    • 2016
  • Two major obstacles in the utilization of electrical vehicles are their price and range. The collaboration of direct torque control (DTC) with induction motor (IM) is preferred for its low cost, easy implementation, and parameter independency. However, in terms of edges, the method has drawbacks, such as variable switching frequency and undesired current harmonic distortion. These drawbacks result in acoustic noise, reduced efficiency, and electromagnetic interference. A feed-forward approach for stator-flux-oriented DTC with space vector pulse-width modulation is presented in in this paper. The outcome of the proposed method is low current harmonic distortion with fixed switching frequency while preserving the torque performance and simple application feature of basic DTC. The method is applicable to existing and forthcoming IM drive systems via software adaptation. The validity of the proposed method is confirmed by simulation and experimental results.

Implementation of Thrust Ripple Reduction for a Permanent Magnet Linear Synchronous Motor Using an Adaptive Feed Forward Controller

  • Baratam, Arundhati;Karlapudy, Alice Mary;Munagala, Suryakalavathi
    • Journal of Power Electronics
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    • v.14 no.4
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    • pp.687-694
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    • 2014
  • This paper focuses on the analysis and compensation of thrust ripples in permanent magnet linear synchronous motors (PMLSM). The main drawback in PMLSMs is the presence of thrust ripples, which are mainly due to the interaction between the permanent magnets and armature slotted core. These thrust ripples reduce the performance of the drive system in high precision applications especially at low speeds. This paper analyzes thrust ripples using the discrete wavelet transform. These undesired thrust ripples are compensated by using an adaptive feed forward controller. It is observed that this novel controller reduces about 65 percent of the thrust ripples. An extensive simulation is performed through MATLAB and it is validated through experimental results using a d-SPACE system with a DS1104 control board.

The Study of the Design of a Hydraulic Torque Load Simulator Equipped with a Direct Drive Servo Valve and a Feed forward Compensator (직접 구동형 서보밸브와 전진 보상기를 적용한 유압식 토크 부하 시뮬레이터의 설계에 관한 연구)

  • Lee, Seong Rae
    • Journal of Drive and Control
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    • v.15 no.1
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    • pp.16-27
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    • 2018
  • Hydraulic torque load simulator is essential to test and qualify the performance of various angle control systems. Typically a flapper-type second stage servovalve is applied to the load simulator, but here the direct drive servovalve, which is a kind of one-stage valve and affected by the large flow force, is applied. Since the torque load is applied not to the stationary shaft but to the rotating shaft of the angle control system, the controlled torque of load simulator is not accurate due to the rotating speed of the angle control system. A feedforward compensator is designed and applied to minimize the disturbance-like effect. A mathematical model is derived and linearized to analyze the stability, accuracy and responsiveness of the torque load simulator. The parameter effects of a controller, servovalve, hydraulic motor, rotating spring shaft are analyzed and summarized. The goodness of the linear analysis is verified by the digital computer simulations using both the linear and nonlinear mathematical models.

Effect of Enzyme Supplementation on the Performance of Growing-Finishing Pigs Fed Barley-Based Diets Supplemented with Soybean Mealor Canola Meal

  • Thacker, P.A.
    • Asian-Australasian Journal of Animal Sciences
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    • v.14 no.7
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    • pp.1008-1013
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    • 2001
  • This experiment was conducted to determine the effects of enzyme supplementation on the performance of 80 growing-finishing pigs (26.2 kg) fed diets containing either soybean or canola meal. Barley-based diets formulated using either soybean meal or canola meal were fed with or without enzyme (Allzyme Vegpro, Alltech Biotechnology Centre). Eight castrates and twelve gilts were fed each diet. Digestibility of dry matter, crude protein and gross energy was 8.0 (p=0.0001), 7.9 (p=0.0005) and 7.9 (p=0.0003) percent lower for pigs fed diets containing canola meal compared with soybean meal. Enzyme supplementation had no effect on nutrient digestibility (p>0.05). There was a significant interaction between protein source and enzyme for all three nutrients. Over the entire experimental period (26.2 to 77.9 kg), pigs fed canola meal consumed 9.4% less feed (p=0.001), gained weight 20.4% slower (p=0.001) and had a 12.9% poorer feed conversion (p=0.001) than pigs fed soybean meal. Weight gain, feed intake and feed conversion were unaffected by enzyme addition (p>0.05). Castrates gained weight 11.4% faster (p=0.001), consumed 9.3% more feed (p=0.001) and had a 2.6% better feed conversion (p=0.026) than gilts. There was a significant interaction between protein source and sex of pig for feed conversion. Pigs fed diets based on canola meal had a significantly lower carcass value index (p=0.01), lower lean yield (p=0.007) and lower lean depth over the loin (p=0.001) than pigs fed diets based on soybean meal. Enzyme addition significantly increased lean depth over the loin (p=0.01). There was a significant interaction between protein source and enzyme for carcass value index (p=0.04), estimated lean yield (p=0.05) and fat depth over the loin (p=0.05). These results confirm previous studies which have demonstrated poorer pig performance when canola meal completely replaces soybean meal in diets fed to growing-finishing pigs. In addition, the results provide little justification for the inclusion of the Vegpro enzyme in diets fed to pigs of this weight range.

Precision Position Control of Feed Drives (이송기구의 정밀 위치제어)

  • 송우근;최우천;조동우;이응석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.266-272
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    • 1994
  • An essential ingredient in precision machining is a positioning system that responds quickly and precisely to very small input signal. In this paper, two different positioning systems were presented fot the precision positioning control. The one is a friction drive system, the other is a ballscrew system. The friction drive system was composed of an air sliding guide and a friction drive. The ballscrew system was made of a ballscrew and a linear guide. Nonlinear behaviors of the given systems tend to make the system inaccurate. The paper looked at the phenomena that has caused the positioning error. These apparently nonlinear phenomena can be attributed mainly to the presence of the nonlinear friction and slip effect plus the dynamic change from the microdynamic to the macrodynamic and form the macrodynamic to the microdynamic. For the control of the positioning system, the control algorithm based on a neural network is suggested. The FEL(Feedback Error Learning) controller can learn the inverse dynamics of a nonlinear system by using the neural network controller, and stabilize the system by a linear controller. In the experiment, PTP control is implemented withen the maximum error of 0.05 .mu.m ~0.1 .mu. m when i .mu.m step reference input is applied and that of maximum 1 .mu. m when 100 .mu.m step reference input is given. Sinusoidal inputs with the amplitude of 1 .mu.m and 100 .mu. m are used for the tracking control of the positioning system. Experimental results of the proposed algorithm are shown to be superior to those of conventional PD controls.

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A Dual-mode Pico-positioning System using Active Aerostatic Coupling

  • Mizumoto, Hiroshi;Yabuta, Yoshito;Arii, Shiro;Yabuya, Makoto;Tazoe, Yoichi
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.32-37
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    • 2007
  • This paper proposes a dual-mode ultra precision positioning system for machine tools and measuring machines. The objective was to position a machine table with a picometer order of resolution, i.e., pico-positioning. A twist-roller friction drive (TFD) was used in coarse-mode positioning. The TFD, which was driven by an AC servomotor, is a kind of lead screw in mechanical terms, and several centimeters of machine table movement was controlled with a nanometer order of positioning resolution. To eliminate lateral vibration caused by the TFD, an active aerostatic coupling driven by piezoelectric actuators was inserted between the TFD and the machine table. This active aerostatic coupling was also applied as a feed drive device for fine-mode positioning; in the fine mode, the positioning resolution was 50 pm. Factors influencing pico-positioning, such as how noise from displacement sensors and vibrations in the aerostatic guideway affect positioning resolution, are discussed.

Neuro-Fuzzy Controller Design of DSP for Real-time control of 3-Phase induction motors (3상 유도전동기의 실시간 제어를 위한 DSP의 뉴로-퍼지 제어기 설계)

  • Lim, Tae-Woo;Kang, Hack-Su;Ahn, Tae-Chon;Yoon, Yang-Woong
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2286-2288
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    • 2001
  • In this paper, a drive system of induction motor with high performance is realized on the viewpoint of the design and experiment, using the DSP (TMS320F240). The speed controller for induction motor drive system is designed on the basis of a neuro-fuzzy network. The neuro-fuzzy controller acts as a feed-forward controller that provides the right control input for the plant and accomplishes error back-propagation algorithm through the network. The proposed network is used to achieve the high speedy calculation of the space vector PWM (Pulse Width Modulation) and to build the neuro-fuzzy control algorithm, for the real-time control. The proposed neuro-fuzzy algorithm on the basis of DSP shows that experimental results have good performance for the precise speed control of an induction motor drive system. It is confirmed that the proposed controller could provide more improved control performance than conventional v/f vector controllers through the experiment.

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A Study on Slide Way Deformation from High Frequency Heat Treatment by Finite Element Method (유한요소법을 이용한 고주파 열처리시 안내면 변형에 관한 연구)

  • 홍성오;조규재
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.57-64
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    • 2002
  • Finite element program(ANSYS) estimated thermal deformation quantity in high frequency heat treatment process of a machine tool fred drive system slideway and apply deformation quantity in roughing process. Having processed the heat treatment minimizing methods of the quantity of deformation heat treatment process. Having done heat treatment with high frequency after taper processing with considering the existed heat treatment generating the quantity of deformation, existed quantity of deformation can be reduced down to 80%, consequently productivity and material saving can be achieved. When high frequency heat treatment finite element method estimated deformation quantity at difference temperature and time, it is progress at cost don and saved time.