• Title/Summary/Keyword: Fe-클링커

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Corrosion Behavior of Dolomite Clinkers by Slag (Slag에 의한 돌로마이트 클링커의 침식거동)

  • 박재원;홍기곤
    • Journal of the Korean Ceramic Society
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    • v.36 no.1
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    • pp.30-35
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    • 1999
  • For dolomite clinkers used as stamp materials, the corrostion behavior of those by slag was inverstigated between 1550$^{\circ}C$ and 1650$^{\circ}C$. Fe2O3 among slag components was selectively penetrated into the grain boundaries of dolomite clinkers. In hot face, the magnesioferrite was preferentially formed by Fe2O3 component contained in dolomite clinker rather than Fe2O3 of slag. The corrosion steps of dolomite clinkers by slag were found as follows ; (1) The dicalciumferrite was formed by the reaction of the calcia within dolomite clinkers with Fe2O3 of slag. (2) The magnesia within dolomite clinkers reacted with the dicalciumferrite to from magnesioferrite and the residual calcia within dolomite clinkers reacted with the dicalciumferrite to form magnesioferrite and the residual calcia was dissolved into slag. (3) The magnesioferrite was corroded by CaO-SiO2 compounds of slag. With the temperature of slag increased, the magnesioferrite layer in hot face was decreased for dolomite clinker without Fe2O3 while the layer thickness and grain sizes of magnesioferrite was increased for dolomite clinker with Fe2O3.

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Corrosion Behavior of Dolomite Clinkers by Molten Steel (용강에 의한 돌로마이트 클링커의 침식거동)

  • 박재원;홍기곤
    • Journal of the Korean Ceramic Society
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    • v.35 no.12
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    • pp.1301-1307
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    • 1998
  • For dolomite clinkers used as stamp materials the corrosion behavior of those by molten steel was investigated in therange of temperatures between 1550$^{\circ}C$ and 1600$^{\circ}C$ IN hot face the dicalciumferrite of magnesioferrite and dicalciumferrite formed within dolomite clinkers was preferentially dissolved into molten steel and the protective layer of magnesioferrite was formed. For dolomite clinker without Fe2O3 magnesioferrite maintained the skeleton of MgO while the skeleton of CaO disappered bythe formation of dicalciumferrite and it existed as grain boundary phases of magnesioferrite. For dolomite clinker with Fe2O3 was diffused into hot face by the decomposition of dicalciumferrite. With increasing temperature of molten steel the formation depth of dicalciumferrite was increased and the magnesioferrite layer in hot face was decreased for dolomite clinker without Fe2O3 while the layer thickness and grain sizes of magnesioferrite in hot face was decreased for dolomite clinker without Fe2O3 while the layer thickness an grain sizes of magnesioferrite in hot face was increased due to the increment of the decomposition reaction of dicalciumferrite for dolomite clinker with Fe2O3.

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Effect of Change in Coal Ash Content on Sinterability and Phase Change of Cement Clinker (석탄재의 함량변화가 시멘트 클링커의 소성성 및 상변화에 미치는 영향)

  • Dong-Woo Yoo;Young-Jin Im;Sang-Min Choi;Sung-Ku Kwon;Seok-Je Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.16-24
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    • 2023
  • Coal ash generated from thermal power plants using briquettes contains Si, Al, and Fe components. These components are the main components required for the manufacture of cement clinker. In particular, Al and Fe components form the interstitial phase of cement clinker and have an important effect on the sintering of cement clinker. In this study, a large amount of coal ash was applied as a raw material for cement clinker by content, and the mineral formation process of cement clinker to which coal ash was applied was confirmed by sintering temperature. It was confirmed that the intermediate phase was generated in the sintering temperature range of 1050 ~ 1150 ℃ in the cement clinker to which a large amount of coal ash was applied. As the content of coal ash increased, the production amount of the intermediate phase increased. The phase produced by the addition of coal ash is expected to be converted to calcium silicate phase and interstitial phase and disappear above 1350 ℃. The cement clinker applied with a large amount of coal ash at 1450 ℃ formed well-developed minerals equivalent to the standard cement clinker.

A Study on Changes in High-Temperature Microstructure of Coal Ash Applied as Cement Clinker Raw Material (시멘트 클링커 원료로서 적용한 석탄재의 고온 미세구조 변화 고찰)

  • Yoo, Dong-Woo;Im, Young-Jin;Kwon, Sung-Ku;Lee, Seok-Je
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.211-218
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    • 2022
  • Coal ash is being considered as a source of silica and alumina for cement clinker. The purpose of this study was to investigate the effect on cement clinker sintering by confirming the high-temperature microstructural change according to the firing temperature in the cement clinker sintering process of coal ash. In the coal ash used as a raw material for cement clinker, the shape change of the particle surface was confirmed from the sintering tem perature of 950 ℃. The shape of the coal ash disappeared from the sintering temperature higher than 1250 ℃. It was confirmed that the Al and Fe components of the coal ash were converted to the cement interstitial phase at a temperature higher than 1350 ℃. In addition, the clinker using a large amount of coal ash as a raw material showed a low content of Lime and a high content of Belite in the sintering tem perature range of 1150~1200 ℃. From this, it was confirmed that the formation of calcium silicate mineral proceeds more easily at the initial sintering temperature by the application of coal ash.

Leaching Properties of Hexavalent Chromium in Sintering Condition of Clinker material (클링커 원료의 소성 조건에 따른 6가 크롬 용출 특성)

  • Lee, Jung-Hui;Park, Nam-Kyu;Jung, Yon-Jo;Chu, Yong-Sik;Song, Hun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.549-552
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    • 2008
  • The cement is accomplished with CaO, SiO2, Al2O3 and Fe2O3, etc. After pulverizing materials of the limestone, the sand and the clay(shale), iron ore, the cement becomes clinker materials sintering from the rotary kiln of oxidizing atmosphere. The part in the materials of the clinker is substituted with slag, sludge etc. and it is used. because The chromium which is to be included in the clinker materials, in sintering process hexavalent chromium is converted with the chrome. Consequently it changed the type and a content of clinker materials and test hexavalent chromium of the clinkers which is manufactured.

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Study of Nozzle Characteristics on Clinker Formation in a CFBC Boiler with CFD Calculation (CFD 계산을 통한 순환유동층 보일러 내 분산판 노즐 특성이 클링커 생성에 미치는 영향 고찰)

  • 변영철;박선호;황정호;이종민;김재성
    • Journal of Energy Engineering
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    • v.11 no.3
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    • pp.224-229
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    • 2002
  • During the operation of Circulating Fluidized Bed Combustion Boiler, defluidization is mainly caused by the formation of clinker. The clinker is made of components of Si, Fe, Ca, etc. However, although the defluidization is widely researched, the major factor has not been validated yet clearly. In this study, in the view of the shape and the arrangement of nozzles at a distributor (type 1, type 2), the formation of clinker is examined by CFD calculations and an improved nozzle design is proposed.

Utilization of Scheelite Mine Tailing as Raw Material of Ordinary Portland Cement (보통포틀랜드시멘트 원료로서 회중석 광미의 활용)

  • 김형석;정수복;김완태;안지환;채영배
    • Resources Recycling
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    • v.13 no.3
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    • pp.19-26
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    • 2004
  • In order to use the mine tailing which was generated in the flotation process of scheelite ore into the raw material of ordinary portland cement, the characteristics of the prepared cement clinker was investigated. Scheelite mine tailing is composed of 68.8% of $SiO_2$, 8.6% of $Al_2$$O_3$, 10.8% of $Fe_2$$O_3$, 5.0% of CaO, respectively. It exists as $\alpha$-quartz, muscovite, clinochlore and has 8.0% of 88 $\mu\textrm{m}$ residue. When LSF, SM, and IM of the raw materials (such as limestone, convertor slag, fly ash, and mine tailing) are 91.0, 2.60, and 1.60, respectively, the burnability index of the raw materials is 50.7, the crystal size of $C_3$S and $\beta$-C$_2$S in the prepared clinker is 15∼35$\mu\textrm{m}$, and about 3.8% of scheelite mine tailing can be used as raw material.

A Study on the Making of Slag Cement Clinker from Reduced and Modified Converter Slag (개질전로슬래그를 활용한 슬래그 시멘트 클링커 소성에 관한 연구)

  • Park Sun-Ku;Kim Young-Whan;Ko In-Yong
    • Resources Recycling
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    • v.11 no.6
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    • pp.24-30
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    • 2002
  • Reduced and modified converter slag was ball milled and sieved to -200/+325 mesh. CaO,$SiO_2$, $Fe_2$$O_3$ was added to slag powder and mixed to make it similar to the composition of normal portlant cement. The pellet made of this powder was heated from $1250^{\circ}C$ to $1450^{\circ}C$ for 15 min~45 min. Most feasible condition for making slag cement clinker is the heating more than 20 min at $1450^{\circ}C$. The compressive strength of the mortar made of this slag cement clinker was better than that of normal port-lant cement in long time curing.

중금속이 칼슘설포알루미네이트의 클링커 반응 및 에트링자이트 생성에 미치는 영향

  • 유광석;안지환;천성민;김환
    • Cement Symposium
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    • no.32
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    • pp.103-106
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    • 2005
  • 유해 중금속을 다량 함유하고 있는 산업폐기물의 고화 처리에 사용되는 칼슘설포알루미네이트(4CaO$\cdot$$3Al_2O_3$$\cdot$$SO_4$이후부터 CSA로 기입) 의 제조를 위해 철강부산물인 압연 슬러지를 활용하여 그 특성에 대해 조사하였다. 본 연구에서는 철강 부산물인 압연슬러지 외에 석회석 미분물, 인산부산 석고를 혼합하여 칼슘알루미네이트상을 합성하였다. 합성 결과 소성온도 1250$^{\circ}C$에서부터 CSA가 합성되었고, 이와 함께 칼슘실리케이트 (2CaO$\cdot$$SiO_2$)와 칼슘알루미노페라이트(4CaO$\cdot$$Al_2O_3$$\cdot$$Fe_2O_3$)도 함께 합성되었다. CSA 합성에 미치는 중금속 영향을 관찰한 결과 원료의 중금속이 CSA 합성 온도를 낮추는 효과가 있는 것으로 나타났다. CSA를 이용한 철강산업 폐기물의 중금속 고용 처리 연구에서도 본 실험에서 합성된 CSA가 폐기물의 중금속 고화 처리에 효과가 있는 것으로 나타났다.

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